Sears Furnace Diagnostic Codes and Manuals for Optimal Performance

Page 42

Gas Valve Diagnostic Codes (See Figure 44)

OFF

 

 

 

 

=

Control

not

powered

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heartbeat

 

 

 

 

=

Normal

Operation

 

(Standby

or

call for heat)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Flash

 

 

 

 

=

Not

used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Flashes

 

 

 

 

=

Pressure

switch

closed

when

should

be open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Flashes

 

 

 

 

=

Pressure

switch

circuit

was

still

sensed

as

open

30

seconds

after

the inducer

was

energized.

System is

in 5 minute

 

delay mode,

with inducer

off.

After

5-minute

delay,

a new

ignition

sequence

will

 

be

initiated.

 

 

 

 

 

 

 

 

 

 

 

 

(Note: SV9541M On/Off switch in off position during a call for heat will generate this diagnostic code)

4

Flashes

 

 

 

 

=

Limit

switch

string

open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Flashes

 

 

 

 

=

Flame sensed

out

of sequence

 

- Flame

signal

still

present.

 

 

 

 

 

 

 

 

 

 

6

Flashes

+

1

Note

1

=

Soft

Lockout

 

-Maximum

 

retry

count

exceeded

(failed

to

light

within

4 trials

for

ignition)

 

 

 

6

Flashes

+

2

Notes

1,2

=

Soft

Lockout

 

-Maximum

 

recycle

count

exceeded

-

Last

failure

was Flame Sense Lost During Run

6

Flashes

+

3

Notes

1,2

=

Soft

Lockout

 

-Maximum

 

recycle

count

exceeded

-

Last

failure

was

Airflow

Proving

Circuit

Opened

 

 

 

 

 

 

 

During

Run

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Flashes

+

4

Notes

1,2

=

Soft

Lockout

 

-Maximum

 

recycle

count

exceeded

-

Last

failure

was

Limit

Circuit Opened

During

Run

7

Flashes

 

 

 

 

=

Soft

Lockout

 

Due

 

to Limit

Trips

 

Taking

Longer

than

2

minutes

to

Reset; Auto

Reset

After

1

Hour

if

 

 

 

 

 

 

 

Call

for

Heat

 

Still

 

Present.

 

Reset

by

Cycling

Call

for

Heat

at

Any

 

Time.

 

 

 

 

 

 

NOTE 1 : The 6 + X designation indicates a combination of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout. When the 6+ X code is flashing, the SV9541 will attempt a new ignition sequence after a five minute delay period, if the call for heat is still present. Reset of the thermostat will initiate a new ignition sequence immediately.

NOTE 2: Any combination of 5 'abnormal' events during a single call for heat will result in soft lockout. An 'abnormal' event is a Flame Sense Failure During Run, Airflow Proving Circuit Open During Run, or Limit Circuit Open During Run. The flash code will indicate which was the last 'abnormal' event that put the system into the soft lockout state based on the table above.

Typical Gas Valve Honeywell

OUTLET

PilotPressure

A_ustment(Hidden)

On\Off

INLET

Manifold Pressure

Adjustment

Diagnostic Light

dwg 25-23-31a

[_

440 01 1020 04

Image 42
Contents Table of Contents SingleStageYES NOE KeepThis page for future reference YESSafety Rules Installation FrozenWater Pipe HazardLocation and Clearances Installation Requirements Typical Upflow InstallationTypical Downflow Installation Dimensions & Clearances Leveling Air Openings and Connecting Ducts Combustion Ventilation AirRequirements Unusually Tight Construction Venting and Combustion Air CheckExample Ventilation AirSingle Pipe N9MP1 Models For Two Pipe InstallationVent and Combustion Air Piping Direct Vent N9MP2 ModelsContaminated Combustion Air TocompensateforoxygenburnedSee.Confined Space InstallaPiping Insulation Guidelines Vent and Combustion Air Piping GuidelinesVent Termination Clearances Sizing Combustion Air and Vent PipeN9MP1 & *9MPD Models Carbon Monoxide POISONING, Fire and Explosion Hazard440O1102004 Clearance Description15cmforappliances10,OOOBTUH3kW,12 CondensateDrain Trap Condensate Drain Trap Freeze ProtectionUpflow Installations Top Vent Upflow Installations Top Vent See FigureSwitch UpflowInstallationsVentthru LeftSideUpflow Installations Vent thru Left Side See Figure Side ViewAll ModelsVentthru RightSide All Models Vent thru Right Side See FigureOnly Inlet 4= Downflow Left Side Vent and Trap SeeFigurePVC 3/4 Downflow Right Side Vent and TrapDownflow Right Side Vent and Trap See Figure Coupling & Clamps 112ID Drain Hose On SomeHorizontal Left Thru Top Horizontal Left-Thru Top SeeHorizontal Left-Side Vent See Figure Horizontal Left-Side Vent16ID Rubber Tube\\ Horizontal Right thru TopYellowor black Relief Tube ExtensionHorizontalRight-SideVent Horizontal Right Side Vent SeeFigureOpen Tee Connecting Tee Trap to Condensate Trap and Main Drain LineConnecting Vent and Combustion Air Piping Tee TrapVent Pipe Connection Connecting Vent Pipes and TerminationProper Sealing Procedure for Combustion Fire HazardVertical Termination Using Exterior RisersHorizontal Termination Vent Termination ShieldingSidewall Inlet Vent and Exhaust Air Termination Multi Vent Termination ClearancesConcentric Vent and Combustion Air Sidewall Termination CmbustincncentricRoof -AirTerminationventandGas Supply Pressure Manifold Gas Pressure AdjustmentSupply Pressure IAIternate Input Ratings, USA onlyFor the 50,000, 75,000, 100,000 and 125,000 Btuh Models NaturalPressure TaiElectrical SHOCK, Fire or Explosion Hazard High Altitude Air Pressure SwitchGeneral Derating Rules Changing OrificesLow Pressure Gas Piping RequirementsManual shut- off ValvePower SupplyWiring Electrical WiringInstallations Humidifier/Electronic Air CleanerReduced Furnacelife Hazard Fan Delay DIP Switch SettingsFan Timer Connections Mountedto eithertheleftorrightSizing InstallationDuctwork and Filter InsulationCombustible Floor Installation Filter Installation using Optional Filter RackDownflow Furnace Installation Downflow applications, unless installing on nonSubbasesforCombustibleFloorsDimensions FloorDimensionsFurnace Subbase Gas SupplyPressure Checks and AdjustmentsAdjust Pilot Burner StartupChanging Blower Speed Temperature Rise CheckHeating and Continuous BlowerSpeed Same Reduced Furnace Life HazardFurnace Maintenance FIRE, EXPLOSION, or Carbon Monoxide HazardsCirculating Fan G Request Heating W RequestHeating Request with Gas Supply Line Shut Off OFF Gas Valve Diagnostic Codes See FigureTypical Gas Valve Honeywell ThanHoneywell SV9541M Smart Valve Sequence of Operation LED Honeywell SV9541M Smart Valve Trouble shootingFlashes Flashes + I Flash IndicatesConcentric Vent Termination Kit # Concentric TerminationVent Termination Clearances LED INDICATESCHECK/REPAIRRequiredtocompletetheinstallation TicalterminationispreferredFieldsuppliedpipeandfittingsareTable for N9MP2 Models 50,000 & 80,000 Btuh Furnaces Rain Cap to Vent Pipe AssemblyConcentric Vent and Combustion Air Side Termination Roof OverhangConcentric Vent Sidewall Attachment Air Elbow25-22-02 Denotes Brand N9MP2075B12B1 N9MP2080F16B1N9MP2100F14B1 N9MP2100J20B1 N9MP2125J20B1 25-23-30Model Specifications Specifications N9MP1General Specifications N9MP2 Gas & IgnitionSpecifications 9MPD BlowerDataFor 100 Models Ton 19 & 22314 Units For 050 Models 3 Ton UnitsFor 075 Models 3 Ton Units For 080 Models 4 Ton 19 & 22314 UnitsData IlttlNeutral t UI I BKw25-23-95 125J Key Description PartFunctional 100J 125J14B 20B Non-Functional1GB 12B 16B 14BNo. Non-Functional 16B 14B 20B 12BPart not Illustrated Key DescriptionN9MP1 N9MP2 Osob NAHF002LP100J20B 128L20B 9MPDNumber 080F12B 075F12B 080J16B 100J14B Capacitor,7.SMfd.,370VNumber 050F12B 078F12B 080J16B 100J14B 100J2OB Parts *gMPDKeyDescription No.Non- Functional 125L20BNumber 050F12B 075F12B Part GMPDNon- Functional 080J16B050F12B 075F12B 080J16B 100J14B 1013816 + Order from Service Parts 44001Non- Functional Number IOOJ20B

9MPD100J20B1, N9MP2100J20B1, 9MPD050F12B1, N9MP1100J20B1, N9MP1125J20B1 specifications

The Sears N9MP1075B12B1, N9MPD125L20B1, N9MP1050B12B1, N9MPD080J16B1, and N9MP2125J20B1 are part of the trusted line of gas furnaces manufactured by Sears, specifically designed to deliver reliable heating solutions for residential applications. These models incorporate cutting-edge technology and robust engineering, making them popular choices among homeowners looking for efficiency and comfort.

One of the main features of these models is their high-efficiency operation. With Annual Fuel Utilization Efficiency (AFUE) ratings exceeding 90%, these furnaces convert a significant portion of fuel into usable heat, thereby reducing energy costs. The N9MP series employs a multi-speed blower system that optimizes airflow for enhanced comfort while minimizing noise levels, ensuring a pleasant indoor environment.

The N9MPD125L20B1 and N9MPD080J16B1 variants highlight their adaptability through dual-stage heating capabilities. This technology allows the furnace to adjust its output based on the thermal demands of the home, preventing energy wastage during milder conditions while providing robust heating during extreme cold spells. The two-stage combustion process not only improves comfort but also contributes to lower greenhouse gas emissions.

Durability is another hallmark of these Sears models. With heavy-duty heat exchangers crafted from high-quality materials, they are built to withstand the rigors of regular use. Additionally, the inclusion of advanced safety mechanisms ensures that the system operates securely, reducing potential risks associated with gas furnaces.

The N9MP2125J20B1 model stands out due to its whisper-quiet operation. Homeowners can enjoy a warm home without the disruptive sound commonly associated with traditional heating systems, thanks to the insulated cabinet design and efficient blower operation.

Furthermore, these models come equipped with user-friendly digital thermostats, which allow precise temperature control and programmable settings, enabling homeowners to tailor their heating needs to fit their lifestyle. The compatibility with smart home systems also adds convenience, enabling users to manage their heating remotely, saving even more energy.

In conclusion, the Sears N9MP1075B12B1, N9MPD125L20B1, N9MP1050B12B1, N9MPD080J16B1, and N9MP2125J20B1 gas furnaces exemplify innovation in heating technology. Their energy-efficient designs, advanced features, and durable construction make them reliable choices for homeowners seeking comfort and sustainability in their heating solutions.