Sears N9MP2100J20B1, N9MP2050B12B1 manual Installation Requirements, Typical Upflow Installation

Page 5

 

 

Typical

Upflow

Installation

 

 

 

Aluminum or non-rusting shield recommended.(See

 

 

Vent TerminationShieldingfor dimensions).

 

 

 

 

Coupling

on ends of

*8" Min. _l[q

 

_I_

Inlet Pipe (not

exhaust

pipe. Total

20'Max.

 

 

 

 

in same

_

_

used on Single

pipe & coupling out-

atmospheric

<_

__4t_

Pipe model)

side structure = 8"

zone

 

 

 

 

 

Installation Requirements

1.

Install

furnace

level.

 

 

 

 

 

 

2.

This furnace

is NOT to be used for temporary

heat of buildings

 

or structures

under

construction.

 

 

 

3.

Install

the

vent

pipes

as short

as practical.

(See Gas

Vent

 

Installation

 

section).

 

 

 

 

 

 

4.

Do NOT install

furnace

directly

on carpeting,

tile

or other

com-

 

bustible material other than wood flooring.

 

 

 

5.

Maintain

clearance

for

fire safety and servicing.

A front

clear-

 

ance of 30" is minimum for access to the burner, controls and

VentPipes MUSTbe

supported

/]in.

filter. See clearance requirements

in

Figure

3

or.

6. Use a raised base if the floor is

damp

or wet

at

times.

and Vertically

me atmospheric

7.

Residential

garage installations

require:

Burners and ignition sources installed at least 18" (457 ram) above the floor.

* Increase minimum from 8" to 18" for cold climates (sustained temperatures below

0 ° F).

25-23-33

Typical Downflow Installation

See VentTermination

Shieldingin VentSection.

Coupling on

inside

and outside

of wall

 

Furnace must be located or physically protected from pos- sible damage by a vehicle.

8.If the furnace is to be suspended from the floorjoists in a base- ment or a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to attach the furnace. These straps should be attached to the furnace with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists.

 

 

 

to restrain vent pipe

I

his

furnace

may

be

used

for

construction

 

heat provided

 

that all

 

_1

14'

*8" Min.

 

the

following

conditions

 

are

met:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

InletPipe

_

[_

20' Max.

 

 

The

furnace is permanently

installed

 

with all electrical wir-

(not used on _

_

in same

 

 

 

 

 

ing,

piping,

venting

and

ducting

installed

according

 

to these

SinglePipe _

I,,,_ L,

atmospheric zone

 

 

 

model)

_

 

 

 

 

installation

instructions.

 

A return

air duct

is provided,

 

sealed

 

 

 

 

 

 

to the

furnace

casing,

and

terminated

 

outside

the

space

Vent Pip

MUST bq

 

 

 

 

containing

the furnace.

This

prevents

a negative

 

pressure

 

 

 

 

condition as created by the circulating air blower, causing a

support(

4orizonta

 

 

 

 

 

 

 

 

flame

rollout and/or

drawing

combustion

products

 

into the

and Vertically

 

Min.

 

 

 

 

 

 

structure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

same

 

The

furnace

is controlled

by a thermostat.

It may

not

be "hot

 

 

 

osphericzone

 

 

 

 

 

 

wired"

to provide

heat

continuously

to the structure without

 

 

 

 

 

 

 

 

 

 

 

 

thermostatic

control.

 

 

 

 

 

 

 

 

 

 

Clean outside air is provided for combustion. This is to mini- mize the corrosive effects of adhesives, sealers and other

construction materials. It also prevents the entrainment of

drywall dust into combustion air, which can cause fouling and plugging of furnace components.

* Increase minimum from 8" to 18" for cold climates (sustained temperatures

The

temperature

of

the

return air

to

the

furnace

is

no less

below O°F).

25-23-33a

than

55 ° F, with

no evening setback

or shutdown.

The

use

of

 

 

 

 

the

furnace

while

the

structure

is

under

construction

is

 

 

deemed to

be

intermittent

operation

per

our

installation

in-

 

 

structions.

 

 

 

 

 

 

 

 

 

 

 

CARBON MONOXIDE POISONING HAZARD.

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals, which could shorten furnace life.

The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been set to the rating plate value.

The filters used to clean the circulating air during the

construction process must be either changed or thoroughly cleaned prior to occupancy.

Refer to

3.

Combustion

& Ventilation

Air section,

 

 

 

 

 

 

 

 

Contaminated

Combustion

Air for combustion

air

The

furnace,

ductwork and filters

are cleaned

as

necessary

evaluation

 

and remedy.

 

 

 

 

to

remove

drywall dust

and construction

debris

from all

 

 

 

 

 

 

 

HVAC system components

after

construction

is completed.

44001 102004

[_

Image 5
Contents SingleStage Table of Contents This page for future reference Keep YES NOE YESSafety Rules Location and Clearances InstallationFrozenWater Pipe Hazard Typical Downflow Installation Installation RequirementsTypical Upflow Installation Dimensions & Clearances Leveling Requirements Air Openings and Connecting DuctsCombustion Ventilation Air Example Venting and Combustion Air CheckUnusually Tight Construction Ventilation AirVent and Combustion Air Piping For Two Pipe InstallationSingle Pipe N9MP1 Models Direct Vent N9MP2 ModelsPiping Insulation Guidelines TocompensateforoxygenburnedSee.Confined Space InstallaContaminated Combustion Air Vent and Combustion Air Piping GuidelinesN9MP1 & *9MPD Models Sizing Combustion Air and Vent PipeVent Termination Clearances Carbon Monoxide POISONING, Fire and Explosion HazardClearance Description 440O110200415cmforappliances10,OOOBTUH3kW,12 Condensate Drain Trap Freeze Protection CondensateDrain TrapUpflow Installations Top Vent See Figure Upflow Installations Top VentUpflow Installations Vent thru Left Side See Figure UpflowInstallationsVentthru LeftSideSwitch Side ViewOnly All ModelsVentthru RightSideAll Models Vent thru Right Side See Figure Downflow Left Side Vent and Trap SeeFigure Inlet 4=Downflow Right Side Vent and Trap See Figure Downflow Right Side Vent and TrapPVC 3/4 Coupling & Clamps 112ID Drain Hose On SomeHorizontal Left-Thru Top See Horizontal Left Thru TopHorizontal Left-Side Vent Horizontal Left-Side Vent See FigureYellowor black Horizontal Right thru Top16ID Rubber Tube\\ Relief Tube ExtensionHorizontal Right Side Vent SeeFigure HorizontalRight-SideVentConnecting Vent and Combustion Air Piping Connecting Tee Trap to Condensate Trap and Main Drain LineOpen Tee Tee TrapProper Sealing Procedure for Combustion Connecting Vent Pipes and TerminationVent Pipe Connection Fire HazardHorizontal Termination Using Exterior RisersVertical Termination Vent Termination ShieldingConcentric Vent and Combustion Air Sidewall Termination Multi Vent Termination ClearancesSidewall Inlet Vent and Exhaust Air Termination CmbustincncentricRoof -AirTerminationventandSupply Pressure Manifold Gas Pressure AdjustmentGas Supply Pressure IAIternate Input Ratings, USA onlyPressure NaturalFor the 50,000, 75,000, 100,000 and 125,000 Btuh Models TaiGeneral Derating Rules High Altitude Air Pressure SwitchElectrical SHOCK, Fire or Explosion Hazard Changing OrificesManual shut- off Gas Piping RequirementsLow Pressure ValveInstallations Electrical WiringPower SupplyWiring Humidifier/Electronic Air CleanerFan Timer Connections Fan Delay DIP Switch SettingsReduced Furnacelife Hazard Mountedto eithertheleftorrightDuctwork and Filter InstallationSizing InsulationDownflow Furnace Installation Filter Installation using Optional Filter RackCombustible Floor Installation Downflow applications, unless installing on nonFurnace Subbase SubbasesforCombustibleFloorsDimensionsFloorDimensions Adjust Pilot Burner Checks and AdjustmentsGas SupplyPressure StartupHeating and Continuous BlowerSpeed Same Temperature Rise CheckChanging Blower Speed Reduced Furnace Life HazardFIRE, EXPLOSION, or Carbon Monoxide Hazards Furnace MaintenanceHeating Request with Gas Supply Line Shut Off Circulating Fan G RequestHeating W Request Typical Gas Valve Honeywell Gas Valve Diagnostic Codes See FigureOFF ThanHoneywell SV9541M Smart Valve Sequence of Operation Flashes Flashes + I Flash Honeywell SV9541M Smart Valve Trouble shootingLED IndicatesVent Termination Clearances Concentric TerminationConcentric Vent Termination Kit # LED INDICATESCHECK/REPAIRTicalterminationispreferredFieldsuppliedpipeandfittingsare RequiredtocompletetheinstallationConcentric Vent and Combustion Air Side Termination Rain Cap to Vent Pipe AssemblyTable for N9MP2 Models 50,000 & 80,000 Btuh Furnaces Roof Overhang25-22-02 Concentric Vent Sidewall AttachmentAir Elbow N9MP2100F14B1 N9MP2100J20B1 N9MP2125J20B1 N9MP2075B12B1 N9MP2080F16B1Denotes Brand 25-23-30General Model SpecificationsSpecifications N9MP1 Gas & Ignition Specifications N9MP2BlowerData Specifications 9MPDFor 075 Models 3 Ton Units For 050 Models 3 Ton UnitsFor 100 Models Ton 19 & 22314 Units For 080 Models 4 Ton 19 & 22314 UnitsNeutral t IlttlData UI I BKw25-23-95 Functional Key Description Part125J 100J 125J1GB Non-Functional14B 20B 12B 16B 14B16B 14B 20B 12B No. Non-FunctionalN9MP1 N9MP2 Osob Key DescriptionPart not Illustrated NAHF002LPNumber 080F12B 075F12B 080J16B 100J14B 9MPD100J20B 128L20B Capacitor,7.SMfd.,370VKeyDescription No.Non- Functional Parts *gMPDNumber 050F12B 078F12B 080J16B 100J14B 100J2OB 125L20BNon- Functional Part GMPDNumber 050F12B 075F12B 080J16BNon- Functional Number 1013816 + Order from Service Parts 44001050F12B 075F12B 080J16B 100J14B IOOJ20B