Sears 9MPD, N9MP2, N9MP1 manual VentFitting TPipe & Clamps, Inlet, Return Air

Page 23

Horizontal Left Installations (Single Pipe N9MP1 & Direct Vent N9MP2-A4 Models)

VentFitting

NOTE: TRAP MUST BE PRIMED BEFORE OPERATION

tPipe & Clamps

Models shown have

two pressure switch

_._lasticCap

Supply _

Air,_

_> Inlet

/2_

Combustion

AirPipe,

N9MP2ONLY

Single Pressure Switch Connections on all models except 125

Vent Fitting&Clamps

Transition

Return

Air

518" Hose & Clamps

"Hose & Clamps

25-23-58

) Connection

"Clamp ears" , Pointed OUT

Condensate

Trap & Gasket

Drain Line

and insert

_L,into furnace

V

Horizontal Left Installations - (Single Pipe & Direct Vent N9MP1 & N9MP2 Models) (See Figure 15)

NOTE: DO NOT make hose connections until the hose routing and lengths have been determined. Remove the condensate trap and drain hoses from the furnace and secure the drain hoses to the drain stubs on the trap with the hose clamps (position the clamps as shown in Figure 15). Install the condensate trap/hose assembly to the furnace casing. Hook one side of the "clamp ears" on the drain stub through the hole in the casing and push the con- densate trap into position. Secure with the two screws. Recon- nect the drain hoses to the stubs on the vent fitting and the plastic transition and secure with the clamps.

Relocate the plastic caps and clamps on the condensate drain trap from the vertical drain stubs to the horizontal drain stubs. Se-

cure the clamps tightly to prevent condensate leakage.

Mount the condensate drain trap in a vertical position to the left side of the furnace using the two screws and gasket that are pro-

vided. Note: The condensate trap will be located under the fur- nace in a vertical position when the furnace is placed horizontally on the left side. If needed, remove the hole plugs from the furnace side panel and relocated to the open set of holes in the opposite side panel.

NOTE: All gaskets and seals must be in place for sealed combus- tion applications.

Relocate the combustion blower on the plastic transition box. Re- move the four(4) screws that secure the blower to the transition

box. Rotate the blower 180 ° so the blower snout is pointing up and secure with the four(4) screws. Note that some combustion blow-

ers have plastic spacers on the mounting legs of the blower lo- cated at the 6 and 12 o'clock positions (blower snout to the left or right) that a re required for proper fit up of the blower to the transi- tion. Use caution to not over tighten the screws to prevent strip- ping out of the plastic mounting holes.

Ensure that the vent fitting is securely attached to the combustion blower using the rubber coupling and clamps.

NOTE: The vent fitting MUST be installed with the airflow marking arrow pointed toward the vent pipe.

Plug the left drain stub on the vent fitting with the yellow plastic cap.

Connect the 3/4" OD rubber hose with the 90 ° bend to the large drain stub on the condensate trap and secure with a 3/4' , clamp.

Route the hose to the drain stub on the bottom of the plastic transi- tion box. Cut off excess hose and discard. Connect the hose tothe

drain stub on the transition and secure with a 3/4" clamp.

Connect the 518" OD rubber hose with the 90 ° bend to the right drain stub on the vent fitting and secure with a 518" clamp.

Route the hose to the smaller drain stub on the condensate trap. Cut off excess hose and discard. Connect the hose to the drain

stub on the vent fitting and secure with a 5/8" clamp,

NOTE: Route hoses to the condensate trap with no kinking or binding for proper condensate drainage.

44001 111400

[_

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Contents SingleStage 440 01 1114 Denotes BrandMP D 0 75 F 12 a # JellJillCO2 ? Furnace/Drip- Leg? YESDate of Start-Up Frozen and Burst Water Pipe Hazard Frozen Water Pipe HazardWinter Shutdown InstallationTypical Upflow Installation Location and ClearancesLeveling Installation RequirementsInstallation Positions Furnace Installation ConsiderationsTOP Dimensions & ClearancesVENTrgMPD AiRI.TAKEConfined Space Installation Requirements Combustion & Ventilation Air For Single Pipe InstallationAir Openings and ConnectingDucts Horizontal Furnace InstallationFree Area Unconfined Space InstallationEhr Hood Venting and Combustion Air CheckVent Check Make the Following CheckDual Certified gMPDModels Vent and Combustion Air PipingSingle Pipe N9MP1 Models Direct Vent N9MP2 ModelsVent Termination Clearances Piping Insulation GuidelinesSizing Combustion Air and Vent Pipe Pipe Diameter Table N9MP2 ModelsCanada See Canadian Fuel Gas Code OtherThan Condensate Drain TrapCondensate Drain Trap Freeze Protection United States OnlyTransition Upflow Installations Dual Certified *9MPD-A4 ModelsYellowPlasticCap DrainLineDrain SomemodelsMountingScrews4 25-24-12 HorizontalLeft InstallationsDual Certified *9MPD-A4 Models\ e.spre X3L/\ Switch HoseSi.g.Pre...reSwitch Rpeept.oTPage ReturnAir Page Left Side Venting Stubonthecondensatetrapandsecurewitha3/4clamp Satetrapandsecurewitha3/4clamp Boxandsecurewitha3/4clampDrainstubonthetransitionandsecurewitha3/4clamp Return Air VentFitting TPipe & ClampsInlet Air Clamps Modelsshownhave TwopressureswitchesCap ReturnLeft PVC Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Dual Certified or Vent Pipe ConnectionVent Pipe Proper Sealing Procedure for Combustion BlowerHorizontal Termination Vent Termination Shielding Using Exterior RisersCheckholesizesbymakingsureitissmallerthan the cou Vertical TerminationRooftop Inlet Vent and Exhaust Air Termination Ei271Recommended Alternate Installation for Sustained ColdConcentric Vent and Combustion Air Sidewall Termination Sidewall Inlet Vent and Exhaust Air TerminationGas Supply Pressure Manifold Gas Pressure AdjustmentAlternate Btuh Input RatingsUSA Only SupplyPressureChanging Orifices High Altitude Air Pressure SwitchChanging Orifices for High Altitude General Derating RulesExample Natural Gas Input Rating CheckTypical Gas Piping for Upflow Gas Piping Requirements Electrical WiringPower SupplyWiring Humidifier/Electronic Air CleanerDuctwork and Filter InstallationFan Delay DIP Switch Settings Fan Timer ConnectionsFilters Filter Installation using Optional Filter RackSizing InsulationUbbase for Combustible Floor Combustible Floor InstallationAvailablefromyourdistributor StandoffFilterRack Addition Of Air ConditioningCoil Cabinet Furnace SubbaseMain Burner Flame Check Checks and AdjustmentsAdjust Pilot Burner Temperature Rise CheckContinuous Fan Operation Tochecktemperaturerise,usethefollowingprocedureHeating and Continuous BlowerSpeed the Same Changing Blower SpeedOFF Gas Valve Diagnostic Codes See FigureCirculating Fan G Request Heating Request with Gas Supply Line Shut OffTypical Gas Valve Honeywell Honeywell SV9541M Flashes + SoftLockout Honeywell SV9541M Smart Valve Trouble shootingFlashes Flashes +Concentric Vent Termination Kit # Concentric TerminationVent Termination Clearances Concentric Vent Roof Installation ArerequiredtocompletetheinstallationConcentric Vent and Combustion Air Side Termination Rain Cap to Vent Pipe AssemblyConcentric Termination Kit NAHA001CV & NAHA002CV Venting 25-22-02 Concentric Vent Sidewall Attachment440011114O0 Denotes Brand N9MP2075B12A4 N9MP2080F16A4N9MP2100F14A4 N9MP2100J20A4 N9MP2125J20A4 Save This Manual For Future ReferenceGeneral Specifications N9MP1PSC/I/2 PSC/II2 Specifications N9MP2Snap HW HSP Hwhsp NAHA001LV NAHAO01LV NAHA002LVNAHA00SLV Specifications 9MPD3OO For 125 Models 5 Ton Units For 075 Models 3 Ton UnitsFor 100 Models Ton 19 & 22314 Units For 100 Models 5 Ton 223/4 Units= = =@O,c Connection DiagramDisconnect Before Servicing Ladder Diagram D22FF18 25-23-95100J 125J Key Description PartFunctional 125J1GA O50B 075B 080F LOOF LOOJ 125JIoof LOOJ 125J Non-Functional Number 12A16A 14A 20A KeyDescription No. Non-FunctionalNgMP1 050B 075B 080F 100F 100J 125J Number 100F 100J050F12A KeyDescription No.FunctionalHeat Exchanger,Primary Heat Exchanger,Secondary GMPD NumberKeyDescription No.Non- Functional 080J16A Models *9MPDO50F12A4, Natural Gas Replacement part suppliedNumber Non-FunctionalKey Description Non- Functional