Sears 9MPD, N9MP2 Sizing, Insulation, Filters, Filter Installation using Optional Filter Rack

Page 35

CARBON MONOXIDE POISONING HAZARD

This could result in death, personal injury and/or

property damage.

Cool air passing over heat exchanger can cause

condensate to form resulting in heat exchanger failure.

Connections

NOTE: On upflow installations, return air can enter through either side, both sides, orthe bottom. On horizontal or downflowinstalla-

tions the return air must enter through the knockout opening in the lower panel of the furnace. Return air can not enter through rear of the furnace. When the furnace is located in an area near or ad-

jacent to the living area, the system should be carefully designed

with returns to minimize noise transmission through the return grille. Any blower moving a high volume of air will produce audible

noise which could be objectionable to when the unit is located very close to living areas. It is advisable to route the return air ducts under the floor or through the attic.

1. Forsideconnectionsusinga16"x25"filter,cutouttheem- bossed area shown in Figure 33. This will provide a 141/2"

x 221/2" approximate opening.

i;[

:;;

[

Side Return Air C UtO Ut

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Height of Cutout for 16" x 25" Filter

AB==221/z"141/z" Width of Cutout for 16" x 25" Filter/_

on Side of Furnace

Embossed Area

_jmC

e

NOTE: Furnaces with 5 TONS cooling rating require two(2) side returns or one side return with bottom return.

2.Bottom returns can be made by removing the knockout panel in the furnace base. Do NOT remove knock-out ex- cept for a bottom return.

3.Installation of locking-type dampers are recommended in all branches, or in individual ducts to balance system's air flow.

4.Non-combustible, flexible duct connectors are recom-

mended for return and supply connections to furnace.

5.If air return grille is located close to the fan inlet, install at least one, 90 ° air turn between fan and inlet grille to reduce noise.

NOTE: To further reduce noise, install acoustical air turning vanes and/or line the inside of duct with acoustical material.

Sizing

Existing or new ductwork MUST be sized to handle the correct amount of airflow for either heating only or heating and air condi- tioning.

Insulation

1.Insulate ductwork installed in attics or other areas exposed

to outside temperatures with a minimum of 2" insulation and vapor barrier.

2.Insulate ductwork in indoor unconditioned areas with a minimum of 1" insulation with indoor type vapor barrier.

Filters

A Filter must be used:

Filters are not supplied with these furnaces, but can be purchased from dealer.

Use either filter type:

Washable, high velocity filters are based on a maximum air flow rating of 600 FPM.

Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with filter grille.

NOTE: Disposable, low velocity filters may be replaced with washable, high velocity filter providing they meet the minimum size areas. Washable, high velocity filters can be replaced ONLY with same type and size.

Side Mounted Filter Rack

25-20-90

Filter Installation using Optional Filter Rack

When installing or removing a bottom mounted filter, slide the two side filter clips to the back of the furnace BEFORE installing or re- moving. This will allow the filter to clear the front raised edge of the furnace. Insert filter into side clips first and push filter back until it is fully engaged into back clip. When filter is in place, slide clips back into place midway on filter as shown in Figure 35.

Bottom Mounted Filter Rack

25-24-18

Slide filter clips towards back before removin_l

Refer to Figure 36 and for guidelines to install filters. Furnaces which require larger filter media and have limited clearances on

44001 111400

Image 35
Contents SingleStage 440 01 1114 Denotes BrandMP D 0 75 F 12 a # JellJillCO2 ? Furnace/Drip- Leg? YESDate of Start-Up Frozen and Burst Water Pipe Hazard Frozen Water Pipe HazardWinter Shutdown InstallationTypical Upflow Installation Location and ClearancesLeveling Installation RequirementsInstallation Positions Furnace Installation ConsiderationsTOP Dimensions & ClearancesVENTrgMPD AiRI.TAKEConfined Space Installation Requirements Combustion & Ventilation Air For Single Pipe InstallationAir Openings and ConnectingDucts Horizontal Furnace InstallationFree Area Unconfined Space InstallationEhr Hood Venting and Combustion Air CheckVent Check Make the Following CheckDual Certified gMPDModels Vent and Combustion Air PipingSingle Pipe N9MP1 Models Direct Vent N9MP2 ModelsVent Termination Clearances Piping Insulation GuidelinesSizing Combustion Air and Vent Pipe Pipe Diameter Table N9MP2 ModelsCanada See Canadian Fuel Gas Code OtherThan Condensate Drain TrapCondensate Drain Trap Freeze Protection United States OnlyTransition Upflow Installations Dual Certified *9MPD-A4 ModelsYellowPlasticCap DrainLineDrain SomemodelsMountingScrews4 25-24-12 HorizontalLeft InstallationsDual Certified *9MPD-A4 Models\ e.spre X3L/\ Switch HoseSi.g.Pre...reSwitch Rpeept.oTPage ReturnAir Page Left Side Venting Stubonthecondensatetrapandsecurewitha3/4clamp Satetrapandsecurewitha3/4clamp Boxandsecurewitha3/4clampDrainstubonthetransitionandsecurewitha3/4clamp Return Air VentFitting TPipe & ClampsInlet Air Clamps Modelsshownhave TwopressureswitchesCap ReturnLeft PVC Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Dual Certified or Vent Pipe ConnectionVent Pipe Proper Sealing Procedure for Combustion BlowerHorizontal Termination Vent Termination Shielding Using Exterior RisersCheckholesizesbymakingsureitissmallerthan the cou Vertical TerminationRooftop Inlet Vent and Exhaust Air Termination Ei271Recommended Alternate Installation for Sustained ColdConcentric Vent and Combustion Air Sidewall Termination Sidewall Inlet Vent and Exhaust Air TerminationGas Supply Pressure Manifold Gas Pressure AdjustmentAlternate Btuh Input RatingsUSA Only SupplyPressureChanging Orifices High Altitude Air Pressure SwitchChanging Orifices for High Altitude General Derating RulesExample Natural Gas Input Rating CheckTypical Gas Piping for Upflow Gas Piping Requirements Electrical WiringPower SupplyWiring Humidifier/Electronic Air CleanerDuctwork and Filter InstallationFan Delay DIP Switch Settings Fan Timer ConnectionsFilters Filter Installation using Optional Filter RackSizing InsulationUbbase for Combustible Floor Combustible Floor InstallationAvailablefromyourdistributor StandoffFilterRack Addition Of Air ConditioningCoil Cabinet Furnace SubbaseMain Burner Flame Check Checks and AdjustmentsAdjust Pilot Burner Temperature Rise CheckContinuous Fan Operation Tochecktemperaturerise,usethefollowingprocedureHeating and Continuous BlowerSpeed the Same Changing Blower SpeedOFF Gas Valve Diagnostic Codes See FigureCirculating Fan G Request Heating Request with Gas Supply Line Shut OffTypical Gas Valve Honeywell Honeywell SV9541M Flashes + SoftLockout Honeywell SV9541M Smart Valve Trouble shootingFlashes Flashes +Concentric Vent Termination Kit # Concentric TerminationVent Termination Clearances Concentric Vent Roof Installation ArerequiredtocompletetheinstallationConcentric Vent and Combustion Air Side Termination Rain Cap to Vent Pipe AssemblyConcentric Termination Kit NAHA001CV & NAHA002CV Venting 25-22-02 Concentric Vent Sidewall Attachment440011114O0 Denotes Brand N9MP2075B12A4 N9MP2080F16A4N9MP2100F14A4 N9MP2100J20A4 N9MP2125J20A4 Save This Manual For Future ReferenceGeneral Specifications N9MP1PSC/I/2 PSC/II2 Specifications N9MP2Snap HW HSP Hwhsp NAHA001LV NAHAO01LV NAHA002LVNAHA00SLV Specifications 9MPD3OO For 125 Models 5 Ton Units For 075 Models 3 Ton UnitsFor 100 Models Ton 19 & 22314 Units For 100 Models 5 Ton 223/4 Units= = =@O,c Connection DiagramDisconnect Before Servicing Ladder Diagram D22FF18 25-23-95100J 125J Key Description PartFunctional 125J1GA O50B 075B 080F LOOF LOOJ 125JIoof LOOJ 125J Non-Functional Number 12A16A 14A 20A KeyDescription No. Non-FunctionalNgMP1 050B 075B 080F 100F 100J 125J Number 100F 100J050F12A KeyDescription No.FunctionalHeat Exchanger,Primary Heat Exchanger,Secondary GMPD NumberKeyDescription No.Non- Functional 080J16A Models *9MPDO50F12A4, Natural Gas Replacement part suppliedNumber Non-FunctionalKey Description Non- Functional

9MPD, N9MP1, N9MP2 specifications

The Sears N9MP2, N9MP1, and 9MPD are prominent models in the realm of residential heating systems, specifically designed to provide efficient and effective heating solutions. These models are part of Sears' commitment to quality and innovation, making them a popular choice among homeowners seeking reliability and performance.

The N9MP2 is a high-efficiency multi-speed gas furnace that boasts an impressive AFUE (Annual Fuel Utilization Efficiency) rating. This feature allows the furnace to convert a significant portion of fuel into usable heat, which effectively translates to lower energy bills for homeowners. The unit is equipped with a two-stage gas valve that provides increased comfort by adjusting the heating output based on demand, ensuring an even temperature throughout the home.

The N9MP1, like its counterpart, is known for its reliability and efficiency. It offers a single-stage operation that is ideal for homes needing consistent heating without the necessity for the more complex stages present in two-stage systems. This model also has a good AFUE rating, making it a cost-effective solution for families looking to reduce their heating expenses. Its design is tailored for easy installation and maintenance, allowing homeowners to keep their heating systems running at optimal performance without hassle.

The 9MPD model takes a step further with its advanced technology integration. It features a sophisticated control board that allows for easier diagnostics and enhanced system management. The 9MPD is also designed with quiet operation in mind, employing advanced sound-reduction technologies to minimize noise levels during heating cycles. Homeowners will appreciate the peace and quiet it brings, particularly in shared living spaces.

All three models are equipped with high-quality insulation and specialized heat exchangers that enhance their thermal efficiency. Additionally, they are designed with safety features such as automatic shut-off systems and robust flame rollout protection, ensuring a safe heating experience.

In terms of characteristics, these models are generally constructed with durable materials, designed to endure harsh weather conditions while providing consistent heating. They can be connected to various home automation systems, which adds to their appeal for tech-savvy consumers.

In conclusion, the Sears N9MP2, N9MP1, and 9MPD represent a comprehensive lineup of reliable, efficient, and technologically advanced heating systems suitable for contemporary homes. Their dedication to performance ensures that homeowners enjoy a warm and energy-efficient environment throughout the chilly seasons.