Sears N9MP1, N9MP2, 9MPD manual Changing Orifices for High Altitude, General Derating Rules

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MANIFOLDPRESSUREAND ORIFICE SIZE FOR HIGH ALTITUDEAPPLICATIONS

 

 

 

 

NATURAL

GAS

 

 

Heat Value

 

 

 

ElevationAbove

Sea Level

 

 

0-1999

2000-2999

 

 

 

6000-6999

 

BtulOu.Ft.

3000-3999

4000-4999

5000-5999

7000-7999

 

(" .wc)

(" .wc)

(" .wc)

(" .wc)

(" .wc)

(" .wc)

(" .wc)

800

3.5

3.5

3.5

3.5

3.5

3.5

3.5

850

3.5

3.5

3.5

3.5

3.5

3.5

3.5

900

3.5

3.5

3.5

3.5

3.5

3.5

3.4

950

3.5

3.5

3.5

3.5

3.3

3.2

3.1

1000

3.5

3.4

3.3

3.2

3.0

2.9

2.8

1050

3.2

3.1

3.0

2.9

2.7

2.6

2.5

1100

2.9

2.8

2.7

2.6

2.5

2.4

2.3

Orifice Size * #42 Orifice size for 50,000, 75,000 100,00 & 125,000 BTUH models

#44 Orifice size for 80,000 BTUH model

General Derating Rules

For operation with natural gas at altitudes above 2,000', orifice change andlor manifold pressure adjustment may be required to suit gas supplied. Check with gas supplier. If orifice sizing is needed, it should be based on reducing the input rating by 2% (natural) or 4% (LP) for each 1,000' above sea level. See Table 7 and Figure 28 for required pressure change andlor orifice change for high altitudes.

For operation with LP gas at altitudes above 2,000', gas ori- fices MUST be changed and manifold pressure MUST be

maintained as per Table 6. For the 50,000, 75,000, 100,000 and 125,000 BTUH Orifice sizes are #54 for 0-2000' above sea level, #55 for 2000' -7000' above sea level, and #56 for 7000' -8000' above sea level. For the 80,000 BTUH models, the orifice size is #55 for 0 - 4,000' above seal level and #56 for 5,000' - 8,000' above sea lev- el. Orifices can be ordered through your distributor. (See Figure 28)

Changing Orifices

Measure from face of orifice

NOTE: The derating of these units at 2% (Natural) and 4% (L.P.) has been tested and approved by AGA.

High Altitude Air Pressure Switch

Altitudes over 4,000' require a different air pressure switch than the one installed at the factory. Check parts list for pressure switch and consult your distributor for part number and availability. In

Canada, provincial codes may govern installation of switch. Check with governing authorities.

Changing Orifices for High Altitude

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to properly install orifices can result in death,

personal injury and/or property damage.

Turn OFF electric power (at disconnect) and gas supply

(at manual valve in gas line) when installing orifices.

Installation of orifices requires a qualified service technician.

NOTE: Main burner orifices can be changed for high altitudes.

1.Disconnect gas line from gas valve.

2.Remove manifold from furnace.

3.Remove the orifices from the manifold and replace them with properly sized orifices.

4.Tighten orifices so it is seated and gas tight. (See Figure 28)

5.Reinstall manifold. Ensure burners do NOT bind on new orifices.

44001 111400

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Contents SingleStage 440 01 1114 Denotes BrandMP D 0 75 F 12 a # JellJillDate of Start-Up Furnace/Drip- Leg? YESCO2 ? Frozen and Burst Water Pipe Hazard Frozen Water Pipe HazardWinter Shutdown InstallationTypical Upflow Installation Location and ClearancesLeveling Installation RequirementsInstallation Positions Furnace Installation ConsiderationsTOP Dimensions & ClearancesVENTrgMPD AiRI.TAKEConfined Space Installation Requirements Combustion & Ventilation Air For Single Pipe InstallationAir Openings and ConnectingDucts Horizontal Furnace InstallationEhr Unconfined Space InstallationFree Area Hood Venting and Combustion Air CheckVent Check Make the Following CheckDual Certified gMPDModels Vent and Combustion Air PipingSingle Pipe N9MP1 Models Direct Vent N9MP2 ModelsVent Termination Clearances Piping Insulation GuidelinesSizing Combustion Air and Vent Pipe Pipe Diameter Table N9MP2 ModelsCanada See Canadian Fuel Gas Code OtherThan Condensate Drain TrapCondensate Drain Trap Freeze Protection United States OnlyTransition Upflow Installations Dual Certified *9MPD-A4 ModelsYellowPlasticCap DrainLineMountingScrews4 SomemodelsDrain 25-24-12 HorizontalLeft InstallationsDual Certified *9MPD-A4 Models\ e.spre X3L/\ Switch HoseSi.g.Pre...reSwitch Rpeept.oTPage ReturnAir Page Left Side Venting Drainstubonthetransitionandsecurewitha3/4clamp Satetrapandsecurewitha3/4clamp Boxandsecurewitha3/4clampStubonthecondensatetrapandsecurewitha3/4clamp Inlet VentFitting TPipe & ClampsReturn Air Air Clamps Modelsshownhave TwopressureswitchesCap ReturnLeft PVC Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Dual Certified or Vent Pipe ConnectionHorizontal Termination Proper Sealing Procedure for Combustion BlowerVent Pipe Vent Termination Shielding Using Exterior RisersCheckholesizesbymakingsureitissmallerthan the cou Vertical TerminationRooftop Inlet Vent and Exhaust Air Termination Ei271Recommended Alternate Installation for Sustained ColdConcentric Vent and Combustion Air Sidewall Termination Sidewall Inlet Vent and Exhaust Air TerminationGas Supply Pressure Manifold Gas Pressure AdjustmentAlternate Btuh Input RatingsUSA Only SupplyPressureChanging Orifices High Altitude Air Pressure SwitchChanging Orifices for High Altitude General Derating RulesTypical Gas Piping for Upflow Natural Gas Input Rating CheckExample Gas Piping Requirements Electrical WiringPower SupplyWiring Humidifier/Electronic Air CleanerDuctwork and Filter InstallationFan Delay DIP Switch Settings Fan Timer ConnectionsFilters Filter Installation using Optional Filter RackSizing InsulationUbbase for Combustible Floor Combustible Floor InstallationAvailablefromyourdistributor StandoffFilterRack Addition Of Air ConditioningCoil Cabinet Furnace SubbaseMain Burner Flame Check Checks and AdjustmentsAdjust Pilot Burner Temperature Rise CheckContinuous Fan Operation Tochecktemperaturerise,usethefollowingprocedureHeating and Continuous BlowerSpeed the Same Changing Blower SpeedOFF Gas Valve Diagnostic Codes See FigureCirculating Fan G Request Heating Request with Gas Supply Line Shut OffTypical Gas Valve Honeywell Honeywell SV9541M Flashes + SoftLockout Honeywell SV9541M Smart Valve Trouble shootingFlashes Flashes +Vent Termination Clearances Concentric TerminationConcentric Vent Termination Kit # Concentric Vent Roof Installation ArerequiredtocompletetheinstallationConcentric Termination Kit NAHA001CV & NAHA002CV Venting Rain Cap to Vent Pipe AssemblyConcentric Vent and Combustion Air Side Termination 25-22-02 Concentric Vent Sidewall Attachment440011114O0 Denotes Brand N9MP2075B12A4 N9MP2080F16A4N9MP2100F14A4 N9MP2100J20A4 N9MP2125J20A4 Save This Manual For Future ReferenceGeneral Specifications N9MP1PSC/I/2 PSC/II2 Specifications N9MP2Snap HW HSP Hwhsp NAHA001LV NAHAO01LV NAHA002LV3OO Specifications 9MPDNAHA00SLV For 125 Models 5 Ton Units For 075 Models 3 Ton UnitsFor 100 Models Ton 19 & 22314 Units For 100 Models 5 Ton 223/4 Units= = =@O,c Connection DiagramDisconnect Before Servicing Ladder Diagram D22FF18 25-23-95100J 125J Key Description PartFunctional 125J1GA O50B 075B 080F LOOF LOOJ 125JIoof LOOJ 125J Non-Functional Number 12A16A 14A 20A KeyDescription No. Non-FunctionalNgMP1 050B 075B 080F 100F 100J 125J Number 100F 100J050F12A KeyDescription No.FunctionalHeat Exchanger,Primary Heat Exchanger,Secondary GMPD NumberKeyDescription No.Non- Functional 080J16A Models *9MPDO50F12A4, Natural Gas Replacement part suppliedNumber Non-FunctionalKey Description Non- Functional

9MPD, N9MP1, N9MP2 specifications

The Sears N9MP2, N9MP1, and 9MPD are prominent models in the realm of residential heating systems, specifically designed to provide efficient and effective heating solutions. These models are part of Sears' commitment to quality and innovation, making them a popular choice among homeowners seeking reliability and performance.

The N9MP2 is a high-efficiency multi-speed gas furnace that boasts an impressive AFUE (Annual Fuel Utilization Efficiency) rating. This feature allows the furnace to convert a significant portion of fuel into usable heat, which effectively translates to lower energy bills for homeowners. The unit is equipped with a two-stage gas valve that provides increased comfort by adjusting the heating output based on demand, ensuring an even temperature throughout the home.

The N9MP1, like its counterpart, is known for its reliability and efficiency. It offers a single-stage operation that is ideal for homes needing consistent heating without the necessity for the more complex stages present in two-stage systems. This model also has a good AFUE rating, making it a cost-effective solution for families looking to reduce their heating expenses. Its design is tailored for easy installation and maintenance, allowing homeowners to keep their heating systems running at optimal performance without hassle.

The 9MPD model takes a step further with its advanced technology integration. It features a sophisticated control board that allows for easier diagnostics and enhanced system management. The 9MPD is also designed with quiet operation in mind, employing advanced sound-reduction technologies to minimize noise levels during heating cycles. Homeowners will appreciate the peace and quiet it brings, particularly in shared living spaces.

All three models are equipped with high-quality insulation and specialized heat exchangers that enhance their thermal efficiency. Additionally, they are designed with safety features such as automatic shut-off systems and robust flame rollout protection, ensuring a safe heating experience.

In terms of characteristics, these models are generally constructed with durable materials, designed to endure harsh weather conditions while providing consistent heating. They can be connected to various home automation systems, which adds to their appeal for tech-savvy consumers.

In conclusion, the Sears N9MP2, N9MP1, and 9MPD represent a comprehensive lineup of reliable, efficient, and technologically advanced heating systems suitable for contemporary homes. Their dedication to performance ensures that homeowners enjoy a warm and energy-efficient environment throughout the chilly seasons.