Hearth and Home Technologies CB1200-B owner manual 8Operating Instructions

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CB 1200 Pellet Stove

8Operating Instructions

A. Fuel Size And Material

B. General Operating Information

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content. Minerals and other noncombustible materials such as sand will turn into a hard, glass-like substance called a clinker when heated to the extreme temperatures our firepot reaches. This is what forms clinkers in the bottom of the firepot. Trees from different areas will vary in mineral content. That is why some fuels produce more clinkers than others. Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and should be no more than 1-1/2 inches (38mm) in length. Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally. If you

burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuel quality can greatly fluctuate. We recommend using premium grade fuel with ash content less than 1%. Even in some fuel labeled “premium” ash content can vary from bag to bag and possibly exceed 1%. High ash fuel, or lack of maintenance, can cause the firepot to fill up and thus create a potential for smoking, sooting and possible hopper fires.

Always burn dry fuel. Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance, robbing heat from your home. Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made. However, we do recommend trying various brands before purchasing multi-ton lots to ensure your satisfaction.

WARNING

Fire Risk.

High ash fuels, or lack of maintenance, can cause the firepot to fill with ash and clinker. If the firepot fills to the top, immediately shut down the unit and clean.

Failure to do so could result in smoking, sooting and possible hopper fires.

2.Shelled Field Corn

Extensive factory and field testing has demonstrated shelled field corn to be an efficient and very economical fuel. We recommend the use of a 50-50 blend of corn and wood pellets. The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies slightly compared to pellets, depending on the quality of the corn used. In cases where it is acceptable for the appliance to run full time, 100% corn will work after the fire has been started using wood pellets.

1. Thermostat Calls For Heat

The appliance is like most modern furnaces; when the thermostat calls for heat, your appliance will automatically light and deliver heat. When the room is up to temperature and the thermostat is satisfied, the red call light will go off and the appliance will shut down.

2. Heat Output Controls

This appliance is equipped with a heat output control switch that has three settings or burn rates; low, medium and high. The appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will start up on the high setting for the first 4 minutes and 15 seconds, then automatically switch to the burn rate for which it is set. If the appliance is set at one of the lower settings, it will run quieter but take longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm enough to satisfy the thermostat, the appliance will shut off.

3. Fan Speed Switch

This switch will adjust the speed of the room distribution air fan or convection blower on all three settings. This means you have six different blower speeds available as there is a high and low on each setting.

Heat

Fan

Output

Speed

HIGH

HIGH

MED

 

LOW

LOW

Reset Button

Call Light

Figure 22.1

WARNING

Fire Hazard.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the appliance’s vicinity.

Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fluid or similar liquids to start or “freshen up” a fire in this heater.

Keep all such liquids well away from the heater while it is in use.

Combustible materials may ignite.

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7014-082D

September 1, 2008

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Contents Classic BAY 1200 Pellet Stove Hot glass will cause burnsCB 1200 Pellet Stove Testing Lab & Report Number Serial Number Model Mfg DateBehind left side curtain on outside of hopper wall Table of Contents Listing and Code Approvals Getting Started Design, Installation & Location ConsiderationsFire Safety Appliance LocationCB 1200 Pellet Stove Tools And Supplies Needed Inspect Appliance & Components and Pre-Use Check List3Dimensions and Clearances Appliance DimensionsCB 1200 Pellet Stove Clearances to Combustibles UL and ULC CB 1200 Pellet Stove Hearth Pad Requirements UL and ULC Exception for Horizontal InstallationsHearth Pad Requirements 4Vent Information Example of 3 Elbow-Rear Vent Termination Calculaton Pipe Selection ChartCB 1200 Pellet Stove Equivalent Feet of Pipe Example5Venting Systems AlcoveDegree Straight OutCB 1200 Pellet Stove Through The Wall CB 1200 Pellet Stove Vertical Through The Wall & VerticalMasonry Alternate Masonry6Mobile Home 7Appliance Set-Up Rear Installation Floor InstallationOutside Air Kit Instructions Installing the Top Vent Adapter CB 1200 Pellet Stove Top Vent Adapter InstallationRear Vent and Rear Vent to Top Vent Adapter Installation See FigureInstalled Clip Top Log, Left Installing Logo Nickel OnlyCharred Areas in the Back RightTo install door CB 1200 Pellet Stove Door InstallationThermostat Installation To adjust latches8Operating Instructions Fuel Size And Material General Operating InformationFeed Rate Adjustment Instructions Starting Your First FireButton. See .1, page 22 . When you press Frequently Asked QuestionsCB 1200 Pellet Stove Ignition Cycles Symptom TroubleshootingPossible Cause Corrective Action Page Page 10Maintaining & Servicing Your Appliance Quick Reference Maintenance ChartCleaning or Inspection Frequency Daily Weekly Monthly YearlyCleaning Heat Exchanger Chambers & Drop Tube Cleaning Firepot with Cleaning Rod & Firepot ScraperCleaning Ash Pan Ash Removal from FireboxCleaning the Hopper Cleaning the Glass Cleaning Beneath Heat Exchanger Door Latch InspectionCleaning Exhaust Path Cleaning Exhaust Blower Requires No LubricationCleaning the Top Vent Adapter Preparing Firebox for Non-Burn Season Frequency YearlyCB 1200 Pellet Stove High Ash Fuel Content Maintenance Convection Blower ReplacementInstall new blower Exhaust Blower Replacement Remove existing blowerRe-install blower to blower housing Glass Replacement Replacing Side Glass ScrewsReference Materials Component Function & LocationSnap Disc #1 Convection Blower 145F Vacuum SwitchWiring Harness See .1 below Snap Disc #2 Thermostat Override 200FCB 1200 Pellet Stove Component Locations Glass Size Center 13-7/8 wide x 11 high CB 1200 Pellet Stove Exploded ViewsGlass Size Sides 8 wide x 11 high Nbr Description CB 1200 Pellet Stove CB 1200 Pellet Stove Service Parts and Accessories Item # Parts Alphabetical OrderItem # Service Parts Alphabetical Order Accessories ApplianceCB 1200 Pellet Stove Service And Maintenance Log Date of Service Performed By Description of ServiceCB 1200 Pellet Stove Homeowner’s Notes CB 1200 Pellet Stove Warranty Policy CONDITIONS, Exclusions & Limitation of LiabilityHearth & Home Technologies Limited Warranty Cont’d Contact Information