Baxi Potterton 30 HE manual System Filling and Pressurising, Pressure Relief Valve Fig

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Stop

Double

Check

Valve

Valve

DHW

Temporary

Hose

Mains

 

Inlet

 

Stop

Valve

CH

Return

6.0 System Details

6.5System Filling and Pressurising

1.A filling point connection on the central heating return pipework must be provided to facilitate initial filling and pressurising and also any subsequent water loss replacement/refilling.

2.There are connection points on the mains cold water inlet and central heating return isolating taps Fig. 5) to which the optional filling loop kit (Part No. 248221) can be assembled.

3.The filling method adopted must be in accordance with all relevant water supply regulations and use approved equipment.

4.Your attention is drawn to,

Fig. 4

Fig. 5

Filling Loop

Fig. 6

Pressure Relief Valve

Discharge Pipe

for GB: guidance G24.2 and recommendation R24.2 of the Water Regulations Guide.

for IE: the current edition of I.S. 813. “Domestic Gas Installations”.

5.The sealed primary circuits may be filled or replenished by means of a temporary connection between the circuit and a supply pipe provided a ‘Listed’ double check valve or some other no less effective backflow prevention device is permanently connected at the inlet to the circuit and the temporary connection is removed after use.

6.6Expansion Vessel (Central Heating only)

1.The appliance expansion vessel is pre-charged to 0.5 bar. Therefore, the minimum cold fill pressure is 0.5 bar. The vessel is suitable for correct operation for system capacities up to 125 litres. For greater system capacities an additional expansion vessel must be fitted. For GB refer to BS 7074 Pt 1. For IE, the current edition of I.S. 813 “Domestic Gas Installations”.

6.7Pressure Relief Valve (Fig. 6)

1.The pressure relief valve is set at 3 bar, therefore all pipework, fittings, etc. should be suitable for pressures in excess of 3 bar.

2.The pressure relief discharge pipe should be not less than 15mm dia, run continuously downward, and discharge outside the building, preferably over a drain. It should be routed in such a manner that no hazard occurs to occupants or causes damage to wiring or electrical components. The end of the pipe should terminate facing down and towards the wall.

3.The discharge must not be above a window, entrance or other public access. Consideration must be given to the possibility that boiling water/steam could discharge from the pipe.

12© Baxi Heating UK Ltd 2007

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Contents Installation & Service Instructions Contents Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice, most recent version should be used Safe Manual Handling GeneralPreparation TechniqueIntroduction DescriptionOptional Extras Case Front Panel Control Box Data BadgeGeneral Layout Layout1211 30 31 32 Central Heating Mode Fig Domestic Hot Water Mode FigFrost Protection Mode Appliance OperationTechnical Data Performa 30 HEDimensions and Fixings System Details InformationCentral Heating Circuit BypassSystem Filling and Pressurising Pressure Relief Valve FigDomestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs Ventilation of Compartments Gas SupplyElectrical Supply External termination via internal Condensate DrainPlume Displacement Kit FlueBuilt-in element such as a window frame. See BS 5440 Pt Or DoorFlue Options Horizontal FluesHorizontal Flue Systems This bend is equivalent to 1 metreVertical Flues Twin Pipe Twin & Vertical Flue SystemsMetre for each 91.5 elbow Metre for each 45 elbow 1m extension 45bend 25m 91.5bendFlue Accessories Key Accessory Size5111079 Flue Duct Adaptor Air duct adaptorFor Twin Flue Systems fit the adaptors as follows Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit bElbow/Plume Outlet Assembly Ring Bracket Metres 60Ø Exhaust Flue Pipe 60Ø SupportDetermining Permissible Lengths 30mm General Fitting NotesMin metres Flue Trim Spigot ScrewPlume Outlet Elbow Installation Initial PreparationFlushing Preparing The BoilerFitting The Boiler Condensate Drain see sectionPressure Relief Valve Discharge Pipe Wall Plate Remove the sealing caps from the boiler connectionsFitting The Flue Wall Thickness Flue Elbow AdaptorWasteY Flue Inner Flue Support Bracket Flue Elbow Vertical FlueMaking The Electrical Connections Preliminary Electrical ChecksCommissioning the Boiler Commissioning the BoilerChecking the Burner Pressure Pressure Test Point Sealing ScrewCompletion CompletionCase Front Panel Facia Panel Servicing the Boiler 13 .1 Annual ServicingAnnual Servicing Pressure Switch Fig Changing ComponentsFan Figs 14.0 Changing Components Heat Exchanger FigBurner Fig Injectors Fig Electrodes FigInsulation Fig Reassemble in reverse orderCentral Heating Temperature Sensor Fig Safety Thermostat FigDHW Temperature Sensor Fig Gas Valve FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Expansion Vessel FigCondensate Trap Fig Selector Switch Fig 14.19 P.C.B. FigPlate Heat Exchanger Fig Diverter Valve Assembly Flow Regulator FigsSecondary Heat Exchanger Fig Flue Overheat Thermostat FigIllustrated Wiring Diagram Control PCBFault Finding Microswitch terminals Diverter valve spindle Assembly faultyDomestic Hot Water Follow operational sequence Turn selector to neon illuminatedCheck wiring PCB A4 connector Replace selector Terminals 4 Replace pump PCB A4 connector terminals 3 Replace PCBPCB A2 connector, is Across terminals 5 Replace microswitchPCB A1 connector has 230V AC Turn selector switchTo ‘Reset’ position Gas at burnerON/OFF/RESET selector when turned to ‘Reset’ position Short Parts List Short Parts List131 154GAS Boiler Commissioning Checklist Service Interval Record Potterton
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30 HE specifications

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