Baxi Potterton 30 HE manual 30mm, General Fitting Notes, Min metres Flue Trim Spigot, Screw

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Min. 2 metres

Fig. 19

Flue Trim

Spigot

 

Position of ‘Jubilee’ Clip

Fig. 20

screw

Adaptor

Fig. 22

30mm

Fig. 21

 

30mm

Fig. 23

Fig. 24

© Baxi Heating UK Ltd 2007

9.0Plume Displacement

9.3General Fitting Notes

1.Cut a hole in the external wall which the concentric flue assembly will pass through. The hole should allow the flue to fall back to the boiler at an angle of 3°.

2.When completed the terminal must be at least 2 metres above ground level (Fig. 19).

3.Measure and cut to size the concentric assembly and any extensions that are being used.

4.Insert the concentric assembly through the hole from outside the building.

5.If required, the flexible flue trim should be fitted prior to this as it cannot be fitted after. Use the large ‘Jubilee’ clip to secure the trim to the flue (See Fig. 20, trim shown dotted), with the screw part of the clip at the bottom.

6.Connect any extensions or elbows that are being used to the concentric assembly. Engage the extension, elbow or concentric assembly in the boiler flue elbow. Fit the boiler flue elbow to the boiler adaptor.

7.Ensure that the concentric assembly and any extensions fall back to the boiler at an angle of 3° and that the external air inlet is to the bottom.

8.Use suitable brackets to support the concentric assembly and any extensions, and make good inside and outside.

9.The 60Ø exhaust can now be fitted. Slide the adaptor over the plain end of the 60Ø exhaust (Fig. 22) and engage the exhaust in the terminal. Slide the adaptor down over the spigot. Mark and drill the adaptor, using a 2mm bit, as shown in Fig. 21. Secure the adaptor to the spigot using one of the screws supplied.

10.If it is necessary to shorten the 60Ø exhaust or any of the extensions, the excess material must be cut from the plain end of the pipe.

11.Determine the position of the 60Ø exhaust and mark on the wall a suitable position for the support bracket. If extensions are being used, a support bracket is supplied in each kit.

12.Drill the wall, and fit the bracket(s) using the plug and screw provided.

13.Mark and drill the 60Ø exhaust, using a 2mm bit, as shown in Fig. 23. Complete the installation of the 60Ø exhaust, securing in the brackets.

14.Fit the 93° elbow/plume outlet and secure with the two remaining screws supplied. Ensure the plume outlet is at least 45° to the wall and that the ‘peak’ is uppermost (Fig. 24).

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Contents Installation & Service Instructions Contents Scheme Members only Installer Notification GuidelinesLegislation Important Installation, Commissioning, Service & RepairCodes of Practice, most recent version should be used General Safe Manual HandlingPreparation TechniqueDescription IntroductionOptional Extras Case Front Panel Control Box Data BadgeLayout General Layout1211 30 31 32 Domestic Hot Water Mode Fig Central Heating Mode FigFrost Protection Mode Appliance OperationPerforma 30 HE Technical DataDimensions and Fixings Information System DetailsCentral Heating Circuit BypassPressure Relief Valve Fig System Filling and PressurisingShowers Domestic Hot Water Circuit FigHard Water Areas Location Site RequirementsClearances Figs Gas Supply Ventilation of CompartmentsElectrical Supply Condensate Drain External termination via internalFlue Plume Displacement KitBuilt-in element such as a window frame. See BS 5440 Pt Or DoorHorizontal Flues Flue OptionsHorizontal Flue Systems This bend is equivalent to 1 metreTwin & Vertical Flue Systems Vertical Flues Twin PipeMetre for each 91.5 elbow Metre for each 45 elbow 1m extension 45bend 25m 91.5bendKey Accessory Size Flue Accessories5111079 Air duct adaptor Flue Duct AdaptorFor Twin Flue Systems fit the adaptors as follows For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigPlume Displacement Kit b Plume DisplacementElbow/Plume Outlet Assembly Ring Bracket Metres 60Ø Exhaust Flue Pipe 60Ø SupportDetermining Permissible Lengths General Fitting Notes 30mmMin metres Flue Trim Spigot ScrewPlume Outlet Elbow Initial Preparation InstallationFlushing Preparing The BoilerCondensate Drain see section Fitting The BoilerPressure Relief Valve Discharge Pipe Wall Plate Remove the sealing caps from the boiler connectionsWall Thickness Flue Elbow Adaptor Fitting The FlueVertical Flue WasteY Flue Inner Flue Support Bracket Flue ElbowPreliminary Electrical Checks Making The Electrical ConnectionsCommissioning the Boiler Commissioning the BoilerPressure Test Point Sealing Screw Checking the Burner PressureCompletion CompletionCase Front Panel Facia Panel 13 .1 Annual Servicing Servicing the BoilerAnnual Servicing Changing Components Pressure Switch FigFan Figs Heat Exchanger Fig 14.0 Changing ComponentsBurner Fig Electrodes Fig Injectors FigInsulation Fig Reassemble in reverse orderSafety Thermostat Fig Central Heating Temperature Sensor FigDHW Temperature Sensor Fig Gas Valve FigPump Complete Fig Pump Head Only FigAutomatic Air Vent Fig Expansion Vessel Fig Pressure Gauge FigsCondensate Trap Fig 14.19 P.C.B. Fig Selector Switch FigPlate Heat Exchanger Fig Flow Regulator Figs Diverter Valve AssemblyFlue Overheat Thermostat Fig Secondary Heat Exchanger FigControl PCB Illustrated Wiring DiagramFault Finding Diverter valve spindle Assembly faulty Microswitch terminalsDomestic Hot Water Follow operational sequence Turn selector to neon illuminatedReplace pump PCB A4 connector terminals 3 Replace PCB Check wiring PCB A4 connector Replace selector Terminals 4PCB A2 connector, is Across terminals 5 Replace microswitchTurn selector switch PCB A1 connector has 230V ACTo ‘Reset’ position Gas at burnerON/OFF/RESET selector when turned to ‘Reset’ position Short Parts List Short Parts List131 154GAS Boiler Commissioning Checklist Service Interval Record Potterton
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30 HE specifications

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