Baxi Potterton 30 HE manual Annual Servicing

Page 36

Spring Clip

Fan and Hood

Assembly

Fig. 57

Electrode

Grommets

Fig. 58

Baffle

Tab

Fig. 56

Threaded

13.0Servicing the Boiler

13.1Annual Servicing (Cont)

11.Ease the front edge of the left hand baffle upwards, disengaging the spring clip. Disengage the tab on the baffle from the slot in the fan hood (Fig. 56).

12.Undo the screws securing the fan and hood to the appliance back panel. Draw the assembly forwards (Fig. 57).

13.Undo the screws securing the burner to the injector manifold. Draw the burner out of the combustion box, pulling the electrode grommets from the slots in the combustion box lower panel (Fig. 58).

14.Disconnect the electrode leads and grommets from the electrodes. Completely remove the burner (Fig. 58).

15.Brush any deposits from the injectors. Do not use a pin or wire to clean them.

16.Brush the burner blades and venturis and clean the combustion box.

17.Ensure that the heat exchanger fins are clear of any obstruction.

NOTE: If necessary the secondary heat exchanger may be dismantled - see section 14.24.

DHW Filters (Fig. 60)

18.

If the flow of domestic hot water is diminished, it

may be necessary to clean the filters.

19.

Initially check the cold water inlet tap filter.

20.

Turn the tap off. Undo the blanking cap and remove

Burner

Cartridge

Body

Filter Gauze

Bush

Fig. 59

the thread bush (Fig. 59).

21.

Extract the filter and rinse thoroughly in clean water.

Reassemble and check the flow. If required clean the

manifold filter as described below.

22.

Undo the filter cartridge from the inlet/return

manifold.

23.

Dismantle the cartridge and carefully remove the

flow regulator and filter gauze. Rinse them thoroughly in

Flow

Regulator

Venturi

Fig. 60

Blanking Cap

Cold Water

 

Inlet Tap

clean water and reassemble in reverse order.

24. Check that the pressure vessel charge is 0.5bar and

reassemble in reverse order of dismantling and

recommission.

25. Turn the selector switch fully anticlockwise against

the spring pressure to the reset position and hold for 2

seconds to reset the boiler.

26. Complete the relevant Service Interval Record

section of the Benchmark Commissioning Checklist at

the rear of this publication and then hand it back to the

36

Inlet/Return Manifold

© Baxi Heating UK Ltd 2007

user.

Image 36
Contents Installation & Service Instructions Contents Installer Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice, most recent version should be used Safe Manual Handling GeneralPreparation TechniqueIntroduction DescriptionOptional Extras Case Front Panel Control Box Data BadgeGeneral Layout Layout1211 30 31 32 Central Heating Mode Fig Domestic Hot Water Mode FigFrost Protection Mode Appliance OperationTechnical Data Performa 30 HEDimensions and Fixings System Details InformationCentral Heating Circuit BypassSystem Filling and Pressurising Pressure Relief Valve FigDomestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs Ventilation of Compartments Gas SupplyElectrical Supply External termination via internal Condensate DrainPlume Displacement Kit FlueBuilt-in element such as a window frame. See BS 5440 Pt Or DoorFlue Options Horizontal FluesHorizontal Flue Systems This bend is equivalent to 1 metreVertical Flues Twin Pipe Twin & Vertical Flue SystemsMetre for each 91.5 elbow Metre for each 45 elbow 1m extension 45bend 25m 91.5bendFlue Accessories Key Accessory Size5111079 Flue Duct Adaptor Air duct adaptorFor Twin Flue Systems fit the adaptors as follows Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit bElbow/Plume Outlet Assembly Ring Bracket Metres 60Ø Exhaust Flue Pipe 60Ø SupportDetermining Permissible Lengths 30mm General Fitting NotesMin metres Flue Trim Spigot ScrewPlume Outlet Elbow Installation Initial PreparationFlushing Preparing The BoilerFitting The Boiler Condensate Drain see sectionPressure Relief Valve Discharge Pipe Wall Plate Remove the sealing caps from the boiler connectionsFitting The Flue Wall Thickness Flue Elbow AdaptorWasteY Flue Inner Flue Support Bracket Flue Elbow Vertical FlueMaking The Electrical Connections Preliminary Electrical ChecksCommissioning the Boiler Commissioning the BoilerChecking the Burner Pressure Pressure Test Point Sealing ScrewCompletion CompletionCase Front Panel Facia Panel Servicing the Boiler 13 .1 Annual ServicingAnnual Servicing Pressure Switch Fig Changing ComponentsFan Figs 14.0 Changing Components Heat Exchanger FigBurner Fig Injectors Fig Electrodes FigInsulation Fig Reassemble in reverse orderCentral Heating Temperature Sensor Fig Safety Thermostat FigDHW Temperature Sensor Fig Gas Valve FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Expansion Vessel FigCondensate Trap Fig Selector Switch Fig 14.19 P.C.B. FigPlate Heat Exchanger Fig Diverter Valve Assembly Flow Regulator FigsSecondary Heat Exchanger Fig Flue Overheat Thermostat FigIllustrated Wiring Diagram Control PCBFault Finding Microswitch terminals Diverter valve spindle Assembly faultyDomestic Hot Water Follow operational sequence Turn selector to neon illuminatedCheck wiring PCB A4 connector Replace selector Terminals 4 Replace pump PCB A4 connector terminals 3 Replace PCBPCB A2 connector, is Across terminals 5 Replace microswitchPCB A1 connector has 230V AC Turn selector switchTo ‘Reset’ position Gas at burnerON/OFF/RESET selector when turned to ‘Reset’ position Short Parts List Short Parts List131 154GAS Boiler Commissioning Checklist Service Interval Record Potterton
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30 HE specifications

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