Bradford-White Corp POWERED DIRECT VENT SERIES GAS-FIRED COMMERCIAL WATER HEATER operation manual

Page 55

Error

Definition of Code

Code

 

23Flame Detected Before Ignition

Flame Detected After

24Heating Cycle

Completes

31Upper Sensor

Readings Faulty

32Lower Sensor

Readings Faulty

57Flame Rod Shorted

to Ground

AC Line Frequency

58Error – Signal Too Noisy or Frequency Incorrect

59Line Voltage Too Low

or High

61DC Output Voltage

Unstable

62Maximum Number of

Retries Detected

Maximum Number of

63Ignition Recycles

Detected

64Electronics Failure

High Water

65Temperature (Over 200˚F)

Cause of Problem and Actions Taken to Correct

Check to make sure gas valve has closed. No voltage should be present at the gas valve before the ignition cycle. Make sure wire positions on the wire harness are correct. If gas valve is stuck open, replace.

Check to make sure gas valve has closed. No voltage should be present at the gas valve before the ignition cycle. Make sure wire positions on the wire harness are correct. If gas valve is stuck open, replace.

Resistance of upper sensor out of operating range. Check continuity of wire harness to upper sensor, and if O.K., replace upper sensor.

Resistance of lower sensor out of operating range. Check continuity of wire harness to lower sensor, and if O.K., replace lower sensor.

Pilot flame sensor rod is shorted to ground. Check to see if flame sensor wire has bare spots touching metal parts of if flame sensor rod is touching the pilot shield or other metal parts. Replace pilot if flame sense wire is damaged or flame rod is bent. Make sure pilot shield is not touching the pilot flame sensor.

Check line voltage frequency to the water heater. Determine if there are wide fluctuations. Call an electrician if the problem persists. The water heater should be on a separate line.

Check line voltage to the water heater. Determine cause of low or high voltage. Call an electrician or your utility. The water heater should be on a separate line. Check line voltage to the water heater for erratic readings. Also check wiring to make sure there are no shorts. If power supply and wiring are O.K., replace control board.

Pilot is either not lighting or not staying lit during ignition cycle. Check inlet gas pressure for minimum pressure on rating label. Is pilot electrode sparking? Check gas valve wire harness for broken wires or shorts. If 24 volts is present between PV and PV/MV terminals at the gas valve, replace gas valve. Check for voltage output to the yellow and red gas valve wires on the control board pins. If during the ignition trial period, there is no voltage present at the control board pin terminal for the red and yellow wires leading to the gas valve, then replace the control board. Replace pilot if wires are damaged or electrode is damaged.

Pilot flame is lost during run cycle, then restablished on ignition cycle. Check inlet gas pressure. Is gas pressure dropping below the minimum operating pressure on the rating label after the main gas valve opens? Is the gas pipe size to the water heater adequate? Check the pilot shield position and condition of the burners. Clean or replace as needed. Check the pilot flame and observe the microamp output on the run cycle. Check the pilot tubing to the pilot and replace if crimped or damaged. Replace pilot if wires, flame sensor, or electrode is damaged. Replace control board.

Water temperature in tank has exceeded 200˚F. Check lower sensor. Make sure sensor is fully inserted into the well (clip on sensor wire secures sensor in place). Check lower and upper (where used) sensor readings. If not within specifications, replace sensor. If sensor and wire harnesses check O.K., replace control board.

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Contents Independent PVC Venting With Troubleshooting GuideTable of Contents Page Do not Operate the Appliance Until the Leakage is Corrected If YOU Smell GASDimensional layout Section II SpecificationsSection III General Information FeaturesDishwashing Machine Requirements Section IV Installation Instructions Page AIR Requirements Minimum Clearances Remove CrateSection V Venting Approved Venting Materials Direct Vent Terminal Clearances 40 ft .19 m Page Through the Roof Venting Vertical Venting Through the Wall VentingPage Through the Wall Venting With Low Ground Clearance For LOW Ground Clearance InstallationsTermination # of Elbows Terminals Wall for LOW Ground Clearance InstallationsRoof Heater Without First Being Certain IT is Filled with Water Section VI Water ConnectionsApproximate TIME/TEMPERATURE Relationships in Scalds Section VII GAS Connections Open Flame for TestingSection IX Electrical Connections Wiring Diagram to the rightTypical Installation Lighting And Shutdown Instructions Section X Operating Instructions Temperature AdjustmentWater Heater Display and Control Buttons Flashes SetpointSetpoint flashes for 10 seconds Setpoint flashes Press SET for setting to take effect immediatelyChanges to C Press selectF/C Flashes Changes to F Flashes Symbol F/C Stops FlashingSetpoint shown in F Page Burner Flame Check Section X MaintenancePage This Water MAY be HOT To reinstall the burner rack, reverse the above procedurePage Section XI Diagnostic and Troubleshooting Guide Max Setpoint Next to Temperature Setpoint value Max Setpoint value Water Heater Display Error Code Shown Water Heater DisplaySELECT Setpoint Display/Change No current error codes Max Setpoint Flashes Max Setpoint continues to flash while making adjustmentsMax Setpoint stops flashing Display of Water Temperature Exiting SELECTService SET Mode To Display Flame Sense Current of the Pilot Flame Sensor To Display and Change Temperature Setpoint Setpoint Stops Flashing Changes to F F/C Flashes Changes to C F/C FlashesSymbol Stops Flashing Press for 2 seconds How to reset the control from Lockout ConditionsTo view previous error codes No Current Error CodeError Codes and Error History Display Error Code HistoryNo Error Code Shown for Code Index Error Code IndexStored Error Code For Code Index #9 Exiting SELECTService SET Mode  Page Degrees F Procedure for Checking Thermostat SensorsReplacement Parts List for Powered Direct Vent Models Section XII Parts List150,00 and 199,999 BTU/HR. Models 3 Vent KIT Vent KIT Components and Optional Condensate TEEModels Over 200,000 BTU/HR Vent KIT Common 3 and 4 Vent KIT Page Section XIV Notes