A.O. Smith 404, 400, 402, 401, 403 System Installation, General, Installation AS Boiler Replacement

Page 11

fireplace dampers and other gas burning appliances to their previous conditions of use.

All boiler venting systems shall be installed in accordance with the National Fuel Gas Code, ANSI Z223.1 or CAN/CSA-B149.1 (current edition), or applicable provisions of the local building codes.

INTAKE/EXHAUST INSTALLATION REQUIREMENTS

1.The termination must be 12 inches (30.5 cm) above snow or grade level whichever is higher.

2.Due to normal formation of water vapor in the combustion process, horizontal terminations must not be located over areas of pedestrian or vehicular traffic, i.e. public walkways or over areas where condensate could create a nuisance or hazard. This is especially true in colder climates where ice buildup is likely to occur. A.O. Smith Corporation will not be held liable for any personal injury or property damage due to any dislodging of ice.

3.The exhaust terminal of the venting system must maintain a minimum clearance of 4 feet (1.22 m) horizontally from, and in no case above or below, unless a 4-foot horizontal distance is maintained, from electric meters, gas meters, regulators and relief equipment.

4.The minimum distance from inside corner formed by two exterior walls is 6 feet (1.8 m) but 10 feet (3.1 m) is recommended where possible.

5.Maintain a minimum distance of 4 feet (1.2 m) from any soffit or eve vent to the exhaust terminal.

6.Maintain a minimum distance of 10 feet (3.1 m) from any forced air inlet. Fresh air or make up air inlet such as a dryer or furnace area is considered to be a forced air inlet.

7.Avoid areas where condensate drainage may cause problems such as above planters, patios, or adjacent to windows where the steam from the flue gases may cause fogging.

8.Select the point of wall penetration where the minimum 1/4" per foot (2 cm/m) of slope up can be maintained.

9.The through the wall termination kit is suitable for zero clearance to combustible materials.

10.The mid point of the termination elbow must be a minimum of 12 inches (30.5 cm) from the exterior wall.

SYSTEM INSTALLATION

GENERAL

If the system is to be filled with water for testing or other purposes during cold weather and before actual operation, care must be taken to prevent a down draft entering the boiler or freezing air from contacting the system. Failure to do so may cause the water in the system to freeze with resulting damage to the system. Damage due to freezing is not covered by the warranty.

Good practice requires that all piping, etc., be properly supported.

The boilers described in this manual may be used for space (hydronic) heating or for the heating of potable water. If the heater is to be used for hydronic space heating, follow the instructions on pages 16 -17 given for equipment required for installation as in Figure 10. However, if units are to be used for heating potable water, the information describing specific systems is found on pages 18-20; see Figures 11 and 13. Installations must comply with all local codes.

INSTALLATION AS BOILER REPLACEMENT

Installation as boiler replacement on an old system with large water

CAUTION

STANDARD VENTING

DIRECT VENT APPLICATIONS

DIRECT VENTING INTO DEAD AIR SPACES SUCH AS ALLEYS, ATRIUMS AND INSIDE CORNERS CAN CAUSE RECIRCULATION OF FLUE GASES. RECIRCULATION OF FLUE GASES WILL CAUSE SOOTING, PREMATURE FAILURE OF THE HEAT EXCHANGER AND ICING OF THE COMBUSTION AIR INTAKE DURING SEVERE COLD WEATHER. TO PREVENT THE RECIRCULATION OF FLUE GASES, MAINTAIN AS MUCH DISTANCE AS POSSIBLE BETWEEN THE COMBUSTION AIR INTAKEAND THE EXHAUST VENTTERMINAL.

Note: Venting system of other than direct-vent appliance shall terminate at least 4 ft. (1.2 m) below, 4 ft. (1.2 m) horizontally from, or 1 ft. (30.0 cm) above any door window or gravity air inlet.

Figure 5. Vent Termination Installation Clearances

11

Image 11
Contents Copper Boilers for Hydronic Heating HOT Water Supply Installation Operation Maintenance Limited WarrantyGAS and Electrical Requirement DIMENSIONS/CAPACITIES DataDimensional Data Dimensions Data for Outdoor Configuration Foreword Recovery CapacitiesFEATURES/CONTROLS ON/OFF Switch Differential Pressure Switch Combustion AIR BlowerBlocked Flue Pressure Switch Water Flow SwitchLocation Installation InstructionsSafety Relief Valves Required AbilityAIR Requirements Installation ClearancesChemical Vapor Corrosion LevellingVenting Horizontal Vent Installation General System InstallationInstallation AS Boiler Replacement INTAKE/EXHAUST Installation Requirements16 40.6 cm Standard Vent Vertical CategoryType B or EquivalentIII Standard Vent Horizontal CategoryIII Stainless SteelDirect Vent Vertical Category Direct Vent Vertical Exhaust ConfigurationsStainless GAL.STEEL Direct Vent Horizontal Exhaust ConfigurationsDirect Vent Horizontal Category Stainless GAL. Steel SealedHydronic Installation VAC System Controller Optional Space Heating ApplicationsInternal Contaminants Tank Probe Optional Tank Probe Installation ProcedureGAS Connections Water Line Connections Hard Water ConditionsSingle boiler with horizontal tank Single boiler with vertical tank Suggested Pipe Size For Multiple Gas Appliances Propane Gas BTU/HR Single Unit INSTALLATION, Suggested Pipe SizeWiring Connections Distance from Meter BTU InputGAS Manifold Assembly Genesis GB/GW 1000-2500 Series 400 Wiring Diagram Page Genesis GB/GW 1000-2500 Series 400 Schematic Diagram Page CCB Central Control Board FCB Flame Control Board Diagram PDB Power Distribution Board Diagram Inlet GAS Pressure OperationFilling and Purging Water System Purging of GAS LineFor Your Safety Read Before Operating For Your Safety Read Before Operating Control System AdjustmentsRisk of Scalds Temperature Setting Degree Burns on Adult SkinCCB/FCB Indicator Lamps & Fuses Air Pressure Sensors open condition indicates faultGas Pressure Sensors open condition indicates fault Water Level Sensor open condition indicates faultCCB-SW2 CCB Ten Position Dipswitch Central Control Section SW1Operating Sequence FCB Eight-Position DipswitchUIM Screens Temperature Setpoints System Control AlgorithmUIM Operating Procedures Stages 1 and 2 will turn on in sequence from 1 toSystem Status Screen Temperature ScreenStatus Displayed True Condition Input Menu ScreenDescription of FCB control states Operating Differentialsetpoint Adjustment Procedure Operating Setpoint Adjustment ProcedureHigh Limit Differential Setpoint Adjustment Procedure Fault Displayed Description Redled Lockout Hard Tank Probe Tank Remote probe shorted or open Flashing Main BurnersDeliming Tubecleaningprocedure Mechanical Removal of Deposits Replacement PartsConditions and Exceptions NEW Boiler Limited WarrantyTennessee Waltz Parkway, Ashland City, TN Phone