A.O. Smith
404, 400, 402, 401, 403, 405
instruction manual
FCB Flame Control Board Diagram
Install
Wiring Connections
Warranty
Dimension
GAS Manifold Assembly
UIM Operating Procedures
Adjustments
Recovery Capacities
Temperature Screen
Replacement Parts
Page 29
Figure 18. FCB FLAME CONTROL BOARD Diagram
29
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Page 30
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Page 28
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Contents
Copper Boilers for Hydronic Heating HOT Water Supply
Installation Operation Maintenance Limited Warranty
GAS and Electrical Requirement
DIMENSIONS/CAPACITIES Data
Dimensional Data
Dimensions Data for Outdoor Configuration
Foreword
Recovery Capacities
FEATURES/CONTROLS
Blocked Flue Pressure Switch
Differential Pressure Switch Combustion AIR Blower
Water Flow Switch
ON/OFF Switch
Safety Relief Valves
Installation Instructions
Required Ability
Location
Chemical Vapor Corrosion
Installation Clearances
Levelling
AIR Requirements
Venting
Horizontal Vent Installation
Installation AS Boiler Replacement
System Installation
INTAKE/EXHAUST Installation Requirements
General
Type B or
Standard Vent Vertical Category
Equivalent
16 40.6 cm
III Stainless
Standard Vent Horizontal Category
Steel
III
Direct Vent Vertical Category
Direct Vent Vertical Exhaust Configurations
Direct Vent Horizontal Category
Direct Vent Horizontal Exhaust Configurations
Stainless GAL. Steel Sealed
Stainless GAL.STEEL
Hydronic Installation
VAC System Controller Optional
Space Heating Applications
Internal Contaminants
GAS Connections Water Line Connections
Tank Probe Installation Procedure
Hard Water Conditions
Tank Probe Optional
Single boiler with horizontal tank
Single boiler with vertical tank
Suggested Pipe Size For Multiple Gas Appliances Propane Gas
Wiring Connections
Single Unit INSTALLATION, Suggested Pipe Size
Distance from Meter BTU Input
BTU/HR
GAS Manifold Assembly
Genesis GB/GW 1000-2500 Series 400 Wiring Diagram
Page
Genesis GB/GW 1000-2500 Series 400 Schematic Diagram
Page
CCB Central Control Board
FCB Flame Control Board Diagram
PDB Power Distribution Board Diagram
Filling and Purging Water System
Operation
Purging of GAS Line
Inlet GAS Pressure
For Your Safety Read Before Operating
For Your Safety Read Before Operating
Risk of Scalds Temperature
Adjustments
Setting Degree Burns on Adult Skin
Control System
Gas Pressure Sensors open condition indicates fault
Air Pressure Sensors open condition indicates fault
Water Level Sensor open condition indicates fault
CCB/FCB Indicator Lamps & Fuses
CCB-SW2
CCB Ten Position Dipswitch Central Control Section SW1
Operating Sequence
FCB Eight-Position Dipswitch
UIM Operating Procedures
Temperature Setpoints System Control Algorithm
Stages 1 and 2 will turn on in sequence from 1 to
UIM Screens
Status Displayed True Condition Input
Temperature Screen
Menu Screen
System Status Screen
Description of FCB control states
Operating Differentialsetpoint Adjustment Procedure
Operating Setpoint Adjustment Procedure
High Limit Differential Setpoint Adjustment Procedure
Fault Displayed Description Redled Lockout
Hard
Tank Probe Tank Remote probe shorted or open Flashing
Main Burners
Deliming
Tubecleaningprocedure Mechanical Removal of Deposits
Replacement Parts
Conditions and Exceptions
NEW Boiler Limited Warranty
Tennessee Waltz Parkway, Ashland City, TN Phone
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