A.O. Smith 405, 400, 402, 401, 403, 404 instruction manual Foreword, Recovery Capacities

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TABLE 4: RECOVERY CAPACITIES

 

 

 

 

TEMPERATURE RISE - DEGREES °F (°C)

 

 

 

 

Input Rating

Water

40°F

50°F

60°F

70°F

80°F

90°F

100°F

110°F

120°F

130°F

MODEL

BTU/Hr. (kW)

Flow

(22.2°)

(27.7°)

(33.3°)

(38.8°)

(44.4°)

(50°)

(55.5°)

(61.1°)

(66.7°)

(72.2°)

GW - 1000

990,000 (290.1)

GPH

2520

2016

1680

1440

1260

1120

1008

916

840

775

 

 

LPH

9526

7620

6350

5443

4763

4234

3810

3462

3175

2930

GW - 1300

1,300,000 (380.9)

GPH

3309

2647

2206

1891

1655

1471

1324

1203

1103

1018

 

 

LPH

12508

10006

8339

7148

6256

5560

5005

4547

4169

3848

GW - 1500

1,500,000 (439.5)

GPH

3818

3055

2545

2182

1909

1697

1527

1388

1273

1175

 

 

LPH

14432

11548

9620

8248

7216

6415

5772

5247

4812

4442

GW - 1850

1,850,000 (542.0)

GPH

4709

3767

3139

2691

2355

2093

1884

1712

1570

1449

 

 

LPH

17800

14239

11865

10172

8902

7912

7122

6471

5935

5477

GW - 2100

2,100,000 (615.3)

GPH

5345

4276

3564

3055

2673

2376

2138

1944

1782

1645

 

 

LPH

20204

16163

13472

11548

10104

8981

8082

7348

6736

6218

GW - 2500

2,490,000 (729.6)

GPH

6338

5071

4225

3622

3169

2817

2535

2305

2113

1950

 

 

LPH

23958

19168

15971

13691

11979

10648

9582

8713

7987

7371

TABLE 5: PUMPING PERFORMANCE GUIDE

 

 

 

GB MODELS-FLOW, HEAD LOSS AND TEMPERATURE RISE

 

 

 

20 Deg. F Rise

30 Deg. F Rise

40 Deg. F Rise

Maximum Flow Rate

Minimum Flow Rate

 

GPM

PD-FT

GPM

PD-FT

GPM

PD-FT

GPM

PD-FT

Deg. F

GPM

PD-FT

Deg. F

MODEL

 

Head

 

Head

 

Head

 

Head

Rise

 

Head

Rise

GB - 1000

83

5.1

55

2.7

41.6

1.5

154

12.2

11

42

1.5

40

GB - 1300

109

7.2

72.8

4.2

54.6

3.2

154

14.5

14

55

3.2

40

GB - 1500

126

10.1

84

6.3

63

4.3

154

16.3

17

64

4.3

40

GB - 1850

154

18.5

103.6

10.1

77.7

6.4

154

18.5

20

78

6.4

40

GB - 2100

n/a

n/a

117.6

14.5

88

8.3

154

21.3

23

89

8.3

40

GB - 2500

n/a

n/a

139.4

18.5

104.6

11.6

154

23.2

28

105

11.6

40

Note: GW models (GB optional) are equipped with pumps capable of handling 50 equivalent feet (15.2 m) of normal pipe fittings.

FOREWORD

Detailed installation diagrams are in this manual. These diagrams will provide the installer with a reference of materials needed and a suggested method of piping. IT IS NECESSARY THAT ALL WATER AND GAS PIPING, AND THE ELECTRICAL WIRING BE INSTALLED AND CONNECTED AS SHOWN IN THE DIAGRAMS.

CHECK DIAGRAMS THOROUGHLY BEFORE STARTING INSTALLATION TO AVOID POSSIBLE ERRORS AND MINIMIZE TIME AND MATERIALS COST. SEE FIGURES 1 THROUGH 5 AND TABLES 1, 2, AND 3.

This design complies with the current edition of ANSI Z21.13-CSA 4.9 for Gas-Fired Low-Pressure Steam and Hot Water Boilers.

MAKE SURE THE GAS ON WHICH THE BOILER WILL OPERATE IS THE SAME AS THAT SPECIFIED ON THE BOILER RATING PLATE.

The boiler installation must conform to these instructions and the local code authority having jurisdiction. In the absence of local codes, the installation must comply with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the National Electrical Code, NFPA 70 or CAN/CSA B149.1, and CSA 2 C22.1. The former is available from the Canadian Standards Association, 8501 East Pleasant Valley Road, Cleveland, OH 44131, and both documents are available from the National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

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Contents Installation Operation Maintenance Limited Warranty Copper Boilers for Hydronic Heating HOT Water SupplyDimensional Data DIMENSIONS/CAPACITIES DataGAS and Electrical Requirement Dimensions Data for Outdoor Configuration Recovery Capacities ForewordFEATURES/CONTROLS Differential Pressure Switch Combustion AIR Blower Blocked Flue Pressure SwitchWater Flow Switch ON/OFF SwitchInstallation Instructions Safety Relief ValvesRequired Ability LocationInstallation Clearances Chemical Vapor CorrosionLevelling AIR RequirementsVenting Horizontal Vent Installation System Installation Installation AS Boiler ReplacementINTAKE/EXHAUST Installation Requirements GeneralStandard Vent Vertical Category Type B orEquivalent 16 40.6 cmStandard Vent Horizontal Category III StainlessSteel IIIDirect Vent Vertical Exhaust Configurations Direct Vent Vertical CategoryDirect Vent Horizontal Exhaust Configurations Direct Vent Horizontal CategoryStainless GAL. Steel Sealed Stainless GAL.STEELHydronic Installation Internal Contaminants Space Heating ApplicationsVAC System Controller Optional Tank Probe Installation Procedure GAS Connections Water Line ConnectionsHard Water Conditions Tank Probe OptionalSingle boiler with horizontal tank Single boiler with vertical tank Suggested Pipe Size For Multiple Gas Appliances Propane Gas Single Unit INSTALLATION, Suggested Pipe Size Wiring ConnectionsDistance from Meter BTU Input BTU/HRGAS Manifold Assembly Genesis GB/GW 1000-2500 Series 400 Wiring Diagram Page Genesis GB/GW 1000-2500 Series 400 Schematic Diagram Page CCB Central Control Board FCB Flame Control Board Diagram PDB Power Distribution Board Diagram Operation Filling and Purging Water SystemPurging of GAS Line Inlet GAS PressureFor Your Safety Read Before Operating For Your Safety Read Before Operating Adjustments Risk of Scalds TemperatureSetting Degree Burns on Adult Skin Control SystemAir Pressure Sensors open condition indicates fault Gas Pressure Sensors open condition indicates faultWater Level Sensor open condition indicates fault CCB/FCB Indicator Lamps & FusesCCB Ten Position Dipswitch Central Control Section SW1 CCB-SW2FCB Eight-Position Dipswitch Operating SequenceTemperature Setpoints System Control Algorithm UIM Operating ProceduresStages 1 and 2 will turn on in sequence from 1 to UIM ScreensTemperature Screen Status Displayed True Condition InputMenu Screen System Status ScreenDescription of FCB control states High Limit Differential Setpoint Adjustment Procedure Operating Setpoint Adjustment ProcedureOperating Differentialsetpoint Adjustment Procedure Fault Displayed Description Redled Lockout Hard Main Burners Tank Probe Tank Remote probe shorted or open FlashingDeliming Replacement Parts Tubecleaningprocedure Mechanical Removal of DepositsNEW Boiler Limited Warranty Conditions and ExceptionsTennessee Waltz Parkway, Ashland City, TN Phone