A.O. Smith 403, 400, 402, 401, 405, 404 Suggested Pipe Size For Multiple Gas Appliances Propane Gas

Page 21

TABLE 15. Suggested Pipe Size For Multiple Gas Appliances (Natural)

 

 

 

 

Maximum Capacity of Pipe in BTU/hr and kW for Gas Pressures of 14 in. W.C. (0.5 psi) or Less and a Pressure Drop of 0.5 in. W.C.

 

Nominal

 

 

 

 

(based on 0.60 Specific Gravity Gas w/Heating Value of 1,000 BTU’s/Ft3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length of Pipe in Feet (Metres)

 

 

 

 

 

 

Iron Pipe

 

 

 

 

 

 

 

 

 

 

 

Size

Cap.

10 Ft.

20 Ft.

30 Ft.

40 Ft.

50 Ft.

60 Ft.

70 Ft.

80 Ft.

90 Ft.

100 Ft.

125 Ft.

150 Ft.

175 Ft.

200 Ft.

(Inches)

 

(3.05)

(6.10)

(9.14)

(12.19)

(15.24)

(18.29)

(21.34)

(24.38)

(27.43)

(30.48)

(38.10)

(45.72)

(53.34)

(60.96)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 1/4"

 

BTU/hr

1,400,000

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

 

 

kW

410

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

1 1/2"

 

BTU/hr

2,100,000

1,460,000

1,180,000

990,000

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

 

 

kW

615

428

346

290

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

 

 

 

 

 

2"

 

BTU/hr

3,950,000

2,750,000

2,200,000

1,900,000

1,680,000

1,520,000

1,400,000

1,300,000

1,220,000

1,150,000

1,020,000

- - -

- - -

- - -

 

 

kW

1,157

805

644

556

492

445

410

381

357

337

299

- - -

- - -

- - -

2 1/2"

 

BTU/hr

6,300,000

4,350,000

3,520,000

3,000,000

2,650,000

2,400,000

2,250,000

2,050,000

1,950,000

1,850,000

1,650,000

1,500,000

1,370,000

1,280,000

 

 

kW

1,845

1,274

1,031

879

776

703

659

600

571

542

483

439

401

375

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3"

 

BTU/hr

11,000,000

7,700,000

6,250,000

5,300,000

4,750,000

4,300,000

3,900,000

3,700,000

3,450,000

3,250,000

2,950,000

2,650,000

2,450,000

2,280,000

 

 

kW

3,222

2,255

1,830

1,552

1,391

1,259

1,142

1,084

1,010

952

864

776

718

668

4"

 

BTU/hr

23,000,000

15,800,000

12,800,000

10,900,000

9,700,000

8,800,000

8,100,000

7,500,000

7,200,000

6,700,000

6,000,000

5,500,000

5,000,000

4,600,000

 

 

kW

6,736

4,627

3,749

3,192

2,841

2,577

2,372

2,197

2,109

1,962

1,757

1,611

1,464

1,347

21

TABLE 16. Suggested Pipe Size For Multiple Gas Appliances (Propane Gas)

 

 

Maximum Capacity of Pipe in BTU/hr and kW for Gas Pressures of 14 in. W.C. (0.5 psi) or Less and a Pressure Drop of 0.5 in. W.C.

 

Nominal

 

 

 

(based on 1.53 Specific Gravity Gas w/Heating Value of 2,500 BTU’s/Ft3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length of Pipe in Feet (Metres)

 

 

 

 

 

 

 

Iron Pipe

 

 

 

 

 

 

 

 

 

 

 

 

Size

Cap.

10 Ft.

20 Ft.

30 Ft.

40 Ft.

50 Ft.

60 Ft.

70 Ft.

80 Ft.

90 Ft.

 

100 Ft.

125 Ft.

150 Ft.

175 Ft.

200 Ft.

(Inches)

 

(3.05)

(6.10)

(9.14)

(12.19)

(15.24)

(18.29)

(21.34)

(24.38)

(27.43)

(30.48)

(38.10)

(45.72)

(53.34)

(60.96)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1"

BTU/hr

1,060,800

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

 

kW

311

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

1 1/4"

BTU/hr

2,184,000

1,482,000

1,201,200

1,029,600

- - -

- - -

- - -

- - -

- - -

 

- - -

- - -

- - -

- - -

- - -

 

kW

640

434

352

302

- - -

- - -

- - -

- - -

- - -

 

- - -

- - -

- - -

- - -

- - -

1 1/2"

BTU/hr

3,276,000

2,277,600

1,840,800

1,544,400

1,404,000

1,263,600

1,170,000

1,076,400

1,014,000

 

- - -

- - -

- - -

- - -

- - -

 

kW

959

667

539

452

411

370

343

315

297

- - -

- - -

- - -

- - -

- - -

2"

BTU/hr

6,162,000

4,290,000

3,432,000

2,964,000

2,620,800

2,371,200

2,184,000

2,028,000

1,903,200

1,794,000

1,591,200

1,482,000

1,326,000

1,248,000

 

kW

1,805

1,256

1,005

868

768

694

640

594

557

525

466

434

388

366

2 1/2"

BTU/hr

9,828,000

6,786,000

5,491,200

4,680,000

4,134,000

3,744,000

3,510,000

3,198,000

3,042,000

2,886,000

2,574,000

2,340,000

2,137,200

1,999,800

 

kW

2,878

1,987

1,608

1,371

1,211

1,097

1,028

937

891

845

754

685

626

585

3"

BTU/hr

17,160,000

12,012,000

9,750,000

8,268,000

7,410,000

6,708,000

6,084,000

5,772,000

5,382,000

5,070,000

4,602,000

4,134,000

3,822,000

3,556,800

4"

kW

5,026

3,518

2,856

2,421

2,170

1,965

1,782

1,690

1,576

1,485

1,348

1,211

1,119

1,042

BTU/hr

35,880,000

24,648,000

19,968,000

17,004,000

15,132,000

13,728,000

12,636,000

11,700,000

11,232,000

10,452,000

9,360,000

8,580,000

7,800,000

7,176,000

 

kW

10,508

7,219

5,848

4,980

4,432

4,021

3,701

3,427

3,290

3,061

2,741

2,513

2,284

2,102

Image 21
Contents Copper Boilers for Hydronic Heating HOT Water Supply Installation Operation Maintenance Limited WarrantyDIMENSIONS/CAPACITIES Data Dimensional DataGAS and Electrical Requirement Dimensions Data for Outdoor Configuration Foreword Recovery CapacitiesFEATURES/CONTROLS Blocked Flue Pressure Switch Differential Pressure Switch Combustion AIR BlowerWater Flow Switch ON/OFF SwitchSafety Relief Valves Installation InstructionsRequired Ability LocationChemical Vapor Corrosion Installation ClearancesLevelling AIR RequirementsVenting Horizontal Vent Installation Installation AS Boiler Replacement System InstallationINTAKE/EXHAUST Installation Requirements GeneralType B or Standard Vent Vertical CategoryEquivalent 16 40.6 cmIII Stainless Standard Vent Horizontal CategorySteel IIIDirect Vent Vertical Category Direct Vent Vertical Exhaust ConfigurationsDirect Vent Horizontal Category Direct Vent Horizontal Exhaust ConfigurationsStainless GAL. Steel Sealed Stainless GAL.STEELHydronic Installation Space Heating Applications Internal ContaminantsVAC System Controller Optional GAS Connections Water Line Connections Tank Probe Installation ProcedureHard Water Conditions Tank Probe OptionalSingle boiler with horizontal tank Single boiler with vertical tank Suggested Pipe Size For Multiple Gas Appliances Propane Gas Wiring Connections Single Unit INSTALLATION, Suggested Pipe SizeDistance from Meter BTU Input BTU/HRGAS Manifold Assembly Genesis GB/GW 1000-2500 Series 400 Wiring Diagram Page Genesis GB/GW 1000-2500 Series 400 Schematic Diagram Page CCB Central Control Board FCB Flame Control Board Diagram PDB Power Distribution Board Diagram Filling and Purging Water System OperationPurging of GAS Line Inlet GAS PressureFor Your Safety Read Before Operating For Your Safety Read Before Operating Risk of Scalds Temperature AdjustmentsSetting Degree Burns on Adult Skin Control SystemGas Pressure Sensors open condition indicates fault Air Pressure Sensors open condition indicates faultWater Level Sensor open condition indicates fault CCB/FCB Indicator Lamps & FusesCCB-SW2 CCB Ten Position Dipswitch Central Control Section SW1Operating Sequence FCB Eight-Position DipswitchUIM Operating Procedures Temperature Setpoints System Control AlgorithmStages 1 and 2 will turn on in sequence from 1 to UIM ScreensStatus Displayed True Condition Input Temperature ScreenMenu Screen System Status ScreenDescription of FCB control states Operating Setpoint Adjustment Procedure High Limit Differential Setpoint Adjustment ProcedureOperating Differentialsetpoint Adjustment Procedure Fault Displayed Description Redled Lockout Hard Tank Probe Tank Remote probe shorted or open Flashing Main BurnersDeliming Tubecleaningprocedure Mechanical Removal of Deposits Replacement PartsConditions and Exceptions NEW Boiler Limited WarrantyTennessee Waltz Parkway, Ashland City, TN Phone