Deliming

After placing the boiler in operation, check the ignition system safety shut-off devices for proper operation. To accomplish this with the main burners operating, close the valve on the manifold. Within four seconds the main burners should extinguish. If this does not occur immediately, discontinue gas supply by closing main manual shut-off and call a qualified serviceman to correct the situation. If the burners extinguish, then light boiler in accordance with lighting and operating instructions.

For installations above 4,500 feet (1350 m), refer to HIGH ALTITUDE INSTALLATIONS in the installation section. See page 5.

THE FLOW OF COMBUSTION AIR TO THE BOILER MUST NOT BE OBSTRUCTED.

THE BOILER AREA MUST BE KEPT CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINEAND OTHER FLAMMABLE VAPORS AND LIQUIDS.

Any safety devices including low water cutoffs used in conjunction with this boiler should receive periodic (every six months) inspection to assure proper operation. A low water cutoff device of the float type should be flushed every six months. Periodic checks, at least twice a year, should be made for water and/or gas leaks.

More frequent inspections may be necessary depending on water conditions.

The boiler-mounted gas and electrical controls have been designed to give both dependable service and long life. However, malfunction can occur, as with any piece of equipment. It is therefore recommended that all components be checked periodically by a qualified serviceman for proper operation.

RELIEF VALVE

The safety relief valve should be opened at least twice a year to check its working condition. This will aid in assuring proper pressure relief protection. Lift the lever at the top of the valve several times until the valve seats properly and operates freely.

DANGER

THE WATER PASSING OUT OF THE VALVE DURING CHECKING OPERATION MAY BE EXTREMELY HOT. BEFORE OPERATING RELIEF VALVE, MAKE SURE DRAIN LINE IS INSTALLED TO DIRECT DISCHARGE TO A SAFE LOCATION SUCH AS AN OPEN DRAIN, TO AVOID SCALDING OR WATER DAMAGE.

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE APPLIANCE.

COMBUSTIONAIR FILTER

If the combustion air supply to the boiler contains dust, dirt, drywall dust etc. a filter must be installed. An air filter is not supplied with the boiler as shipped from the factory. The installer must provide a filtering system in the air inlet to the boiler if dust, dirt or construction dirt can be pulled into the boiler through the inlet air piping. Periodically clean air filter per the manufacturer's instructions.

BLOWER COMPARTMENT

The blower compartment should be cleaned annually to remove

any dirt and lint that may have accumulated in the compartment or on the blower and motor. Buildups of dirt and lint on the blower and motor can create excessive loads on the motor resulting in higher that normal operating temperatures and possible shortened service life.

VENTING MAINTENANCE

It is recommended that the intake and exhaust piping of the appliance be checked every 6 months for dust, condensate leakage, deterioration and carbon deposits.

WARNING

DO NOT USE A NYLON BRUSH OR OTHER STATIC CREATING MATERIAL TO CLEAN DUST AND CARBON DEPOSITS FROM HEATING SURFACES AND VENT. SUCH DEPOSITS ARE FLAMMABLE AND MAY BE IGNITED BY STATIC ELECTRICITY. USE A METAL BRUSH TO MINIMIZE THE DANGER OF EXPLOSION.

Qualified serviceman should follow this procedure when the boiler's intake and exhaust piping need cleaning:

1.Turn off the electrical power, and manual gas shut-off.

•Allow boiler parts to cool before disassembly.

2.Remove the vent pipe.

•Check parts and chimney for obstructions and clean as necessary.

3.Remove burners from boiler and other metal parts as required to clean as necessary.

•Refer to parts list for disassembly aid.

4.Clean and reinstall the parts removed in steps 2 and 3.

•Be sure the vent pipe has a minimum upward pitch of 1/4" per foot (2 cm/m) of length and is sealed as necessary.

5.Restore electrical power and gas supply to boiler.

•Check for gas leaks and proper boiler and vent operation.

HEAT EXCHANGER PREVENTIVE MAINTENANCE

In most water supply systems solids exist. As the water is heated, these tend to drop out depositing as scale or lime. This scale must be removed before the heat exchanger tubes become blocked.

CAUTION

LIME ACCUMULATION CAN REDUCE THE LIFE OF THE EQUIPMENT, REDUCE EFFICIENCY AND WASTE FUEL. BOILER FAILURE DUE TO LIME OR SCALE BUILDUP VOIDS THE WARRANTY.

The amount of calcium carbonate (lime) released from water is in direct proportion to water temperature and usage. The higher the water temperature or water usage, the more lime deposits are dropped out of the water. This is the lime scale which forms in pipes, boilers and on cooking utensils.

The usage of water softening equipment greatly reduces the hardness of water. However, this equipment does not always remove