A.O. Smith Official Manual for Genesis Water Heater: Safety and Maintenance Guidelines

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ONE GENESIS (MODEL GW) HOT WATER SUPPLY BOILER WITH VERTICAL TANK

PRESSURE RELIEF VALVE RATING SHOULD NOT EXCEED PRESSURE CAPACITY OF ANY COMPONENT IN THE SYSTEM. PIPING SHOULD CONFORM TO LOCAL CODES.

BALL VALVES ARE SHOWN FOR SERVICING BOILER. HOWEVER, LOCAL CODES SHALL GOVERN THEIR USAGE.

IMPORTANT

WATER FLOW SWITCH PROTECTS THE BOILER IN CASE OF WATER SERVICE INTERRUPTION OR CIRCULATOR FAILURE.

PIPE TO OPEN DRAIN

XFACTORY INSTALLED ON UNIT == SUPPLIED WITH UNIT

= FIELD-INSTALLED

DANGER

TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE

TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE

CONTROL WARNING ON PAGE 26. IF HIGHER PREHEAT TEM-

PERATURES ARE NECESSARY TO OBTAIN ADEQUATE

BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT

WATER SUPPLIED TO FIXTURES.

INSTALL THERMAL EXPANSION TANK ON COLD WATER SUPPLY LINE, IF CHECK VALVE OR PRESSURE REDUCING VALVE IS USED IN SUPPLY.

 

MINIMUM

MODELS

PIPE SIZE

 

INCHES

GW-1000

 

THRU

2 1/2"

2500

NPT

 

 

FACTORY PUMP SIZING BASED

ON 50 EQUIVALENT FEET

(15.2 m) OF PIPE.

TWO TEMPERATURE WATER MIXING VALVE APPLICATION

Figure 13. Single boiler with vertical tank.

CIRCULATING RETURN

LINE CONNECTIONS

TEMPERED WATER LOOP, IF USED, CONNECT TO POINT R.

STORED TEMPERATURE WATER LOOP, IF USED, CONNECT TO ANY OPENING NEAR BOTTOM OF TANK.

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Contents Installation Operation Maintenance Limited Warranty Copper Boilers for Hydronic Heating HOT Water SupplyGAS and Electrical Requirement DIMENSIONS/CAPACITIES DataDimensional Data Dimensions Data for Outdoor Configuration Recovery Capacities ForewordFEATURES/CONTROLS Differential Pressure Switch Combustion AIR Blower Blocked Flue Pressure SwitchWater Flow Switch ON/OFF SwitchInstallation Instructions Safety Relief ValvesRequired Ability LocationInstallation Clearances Chemical Vapor CorrosionLevelling AIR RequirementsVenting Horizontal Vent Installation System Installation Installation AS Boiler ReplacementINTAKE/EXHAUST Installation Requirements GeneralStandard Vent Vertical Category Type B orEquivalent 16 40.6 cmStandard Vent Horizontal Category III StainlessSteel IIIDirect Vent Vertical Exhaust Configurations Direct Vent Vertical CategoryDirect Vent Horizontal Exhaust Configurations Direct Vent Horizontal CategoryStainless GAL. Steel Sealed Stainless GAL.STEELHydronic Installation VAC System Controller Optional Space Heating ApplicationsInternal Contaminants Tank Probe Installation Procedure GAS Connections Water Line ConnectionsHard Water Conditions Tank Probe OptionalSingle boiler with horizontal tank Single boiler with vertical tank Suggested Pipe Size For Multiple Gas Appliances Propane Gas Single Unit INSTALLATION, Suggested Pipe Size Wiring ConnectionsDistance from Meter BTU Input BTU/HRGAS Manifold Assembly Genesis GB/GW 1000-2500 Series 400 Wiring Diagram Page Genesis GB/GW 1000-2500 Series 400 Schematic Diagram Page CCB Central Control Board FCB Flame Control Board Diagram PDB Power Distribution Board Diagram Operation Filling and Purging Water SystemPurging of GAS Line Inlet GAS PressureFor Your Safety Read Before Operating For Your Safety Read Before Operating Adjustments Risk of Scalds TemperatureSetting Degree Burns on Adult Skin Control SystemAir Pressure Sensors open condition indicates fault Gas Pressure Sensors open condition indicates faultWater Level Sensor open condition indicates fault CCB/FCB Indicator Lamps & FusesCCB Ten Position Dipswitch Central Control Section SW1 CCB-SW2FCB Eight-Position Dipswitch Operating SequenceTemperature Setpoints System Control Algorithm UIM Operating ProceduresStages 1 and 2 will turn on in sequence from 1 to UIM ScreensTemperature Screen Status Displayed True Condition InputMenu Screen System Status ScreenDescription of FCB control states Operating Differentialsetpoint Adjustment Procedure Operating Setpoint Adjustment ProcedureHigh Limit Differential Setpoint Adjustment Procedure Fault Displayed Description Redled Lockout Hard Main Burners Tank Probe Tank Remote probe shorted or open FlashingDeliming Replacement Parts Tubecleaningprocedure Mechanical Removal of DepositsNEW Boiler Limited Warranty Conditions and ExceptionsTennessee Waltz Parkway, Ashland City, TN Phone