A.O. Smith 400, 402, 401, 403, 405 CCB Ten Position Dipswitch Central Control Section SW1, CCB-SW2

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CCB - Ten Position Dipswitch (Central Control Section) SW1:

Dipswitch configurations are READ ONLY ON POWER UP. These switches are only to be set at the factory or by authorized trained personnel! Once set the boiler will operate according to the chosen options. If a switch is changed, power must be cycled before the change will take effect. The status of all dipswitches can be observed on the system status screen on the UIM.

CCB/FCB Dipswitches:

Dipswitches Function

 

 

Switch Position

 

 

Boilers

Water Heaters

 

Switch 1: Selection of the type of boiler application:

On

=

GB/LB

Off

=

GW/LW

Switch 2: Trials for ignition:

On

=

3

Off

=

1

Switch 3: IRI Gas Valve Option:

On = IRI

Off

= No IRI

Switch 4: Controlling Probe:

On

=

Tank (Remote)

Off = Inlet

Switch 5: Powered Venter:

On = Yes

Off =

No

Switch 6: Low Water Cut Off: (LWCO)

On = Yes

Off =

No

Switch 7: Low Gas Pressure

On = Yes

Off =

No

Switch 8: Spare:

 

 

 

 

 

 

Switch 9 & 10. Number stages (FCB's):

9

 

10

#stages

 

Off

 

Off

= 1

 

 

 

Off

 

On

= 2

 

 

 

On

 

Off

= 3

 

 

 

On

 

On

= 4

 

 

 

 

 

 

 

 

 

NOTE: If the unit powers up with the number of stages selected by dip switches exceeding the number of FCBs, the CCB will detect this condition and go into a hard lockout. After changing the dipswitches to the correct number of stages, the power must be cycled on and off to accept the change.

Example of Dipswitch configuration:

GW model, 1 ignition trial, IRI, Tank Probe used, No Power Vent, No LWCO,

No Low Gas, 3 stages.

CCB - Three position Dipswitch (Flame Control Section) SW2:

This dipswitch is similar to the FCB dipswitches described below, but with only three switches being used: the number of blower speeds (switch #3), Hi Gas option (switch #2) and a spare (switch #1). Only the blower speed and Hi Gas options are the required selection, within the CCB . The FCB1 always has a blower, igniter, flame checking, and the address is always stage 1, see Figure 16.

Dipswitch Function:

Dipswitch Position

 

Switch 1: Spare:

 

 

 

Switch 2: Hi Gas pressure switch:

On = Yes

Off =

No

Switch 3: Number of Blower Speeds:

On = 1 speed,

Off =

2 speed

CCB-SW2

Example of Dipswitch configuration:

No High Gas, 1 blower speed.

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Contents Installation Operation Maintenance Limited Warranty Copper Boilers for Hydronic Heating HOT Water SupplyDIMENSIONS/CAPACITIES Data Dimensional DataGAS and Electrical Requirement Dimensions Data for Outdoor Configuration Recovery Capacities ForewordFEATURES/CONTROLS Differential Pressure Switch Combustion AIR Blower Blocked Flue Pressure SwitchWater Flow Switch ON/OFF SwitchInstallation Instructions Safety Relief ValvesRequired Ability LocationInstallation Clearances Chemical Vapor CorrosionLevelling AIR RequirementsVenting Horizontal Vent Installation System Installation Installation AS Boiler ReplacementINTAKE/EXHAUST Installation Requirements GeneralStandard Vent Vertical Category Type B orEquivalent 16 40.6 cmStandard Vent Horizontal Category III StainlessSteel IIIDirect Vent Vertical Exhaust Configurations Direct Vent Vertical CategoryDirect Vent Horizontal Exhaust Configurations Direct Vent Horizontal CategoryStainless GAL. Steel Sealed Stainless GAL.STEELHydronic Installation Space Heating Applications Internal ContaminantsVAC System Controller Optional Tank Probe Installation Procedure GAS Connections Water Line ConnectionsHard Water Conditions Tank Probe OptionalSingle boiler with horizontal tank Single boiler with vertical tank Suggested Pipe Size For Multiple Gas Appliances Propane Gas Single Unit INSTALLATION, Suggested Pipe Size Wiring ConnectionsDistance from Meter BTU Input BTU/HRGAS Manifold Assembly Genesis GB/GW 1000-2500 Series 400 Wiring Diagram Page Genesis GB/GW 1000-2500 Series 400 Schematic Diagram Page CCB Central Control Board FCB Flame Control Board Diagram PDB Power Distribution Board Diagram Operation Filling and Purging Water SystemPurging of GAS Line Inlet GAS PressureFor Your Safety Read Before Operating For Your Safety Read Before Operating Adjustments Risk of Scalds TemperatureSetting Degree Burns on Adult Skin Control SystemAir Pressure Sensors open condition indicates fault Gas Pressure Sensors open condition indicates faultWater Level Sensor open condition indicates fault CCB/FCB Indicator Lamps & FusesCCB Ten Position Dipswitch Central Control Section SW1 CCB-SW2FCB Eight-Position Dipswitch Operating SequenceTemperature Setpoints System Control Algorithm UIM Operating ProceduresStages 1 and 2 will turn on in sequence from 1 to UIM ScreensTemperature Screen Status Displayed True Condition InputMenu Screen System Status ScreenDescription of FCB control states Operating Setpoint Adjustment Procedure High Limit Differential Setpoint Adjustment ProcedureOperating Differentialsetpoint Adjustment Procedure Fault Displayed Description Redled Lockout Hard Main Burners Tank Probe Tank Remote probe shorted or open FlashingDeliming Replacement Parts Tubecleaningprocedure Mechanical Removal of DepositsNEW Boiler Limited Warranty Conditions and ExceptionsTennessee Waltz Parkway, Ashland City, TN Phone