Allstar Products Group AC9500, AC9300, ACJ9500 owner manual Assembly Instructions

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110047-3

A:ASSEMBLY INSTRUCTIONS

If Your Opener Is Supplied Fully Assembled, Please Disregard This Page.

NOTE: The Rail/Chain Assembly is packaged separately from the Power Head Unit. The trolley, front idler/ tension adjustment assembly, chain, drive gear and limit cams are assembled to the Rail/Chain Assembly at the factory. Follow the steps outlined below to complete assembly prior to installation. Refer to the component identification illustrations on the previous page.

 

 

 

 

Force Adjusting

 

 

 

 

Plastic-Insert

 

Spring

 

 

 

Locking Nut

 

 

 

 

 

 

 

 

 

 

 

 

 

Double Key Hole

Assembled and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In Position

 

 

 

 

 

 

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STEP 1: Prior to attaching the motor

 

 

 

drive unit to the rail assembly, the Open

Spring

 

 

and Close adjustment bolts must be

 

 

 

 

 

 

installed. Place the threaded end of the

 

 

 

 

 

L-Shaped Adjustment Bolt

adjustment bolt through the hole in the

 

 

 

 

 

rail and then slip the head of the bolt

 

 

 

through the center of the double key

hole. Slide the spring over the bolt and attach load adjusting nut. Tighten until the tip of the bolt extends 3/16” outside the nut. Repeat above for the other side.

STEP 2: Protect the Power Unit cover from scratching during assembly by placing it on cardboard. Loosen the two 5/16" lock washer nuts on top of the power head drive unit.

STEP 3: VERY IMPORTANT ! Position a paper shim around the power head unit drive gear (standard weight paper, see illustration). Shim must remain in place while assembling the power head unit to the Rail/Chain assembly to ensure a proper gear mesh and avoid excessive long term wear.

STEP 4: Align the four key holes in the Rail/Chain assembly with the two front guide tabs and the two rear bolt studs on the power head unit and place the rail/chain assembly in place over the power head unit. The power head drive unit limit lever protrudes up through the rail/chain assembly sensing plate. Take care not to bend

t h e

l e ve r

wh e n

 

 

 

 

 

 

 

assembling.

Slide

the

 

 

 

 

 

 

 

power

head drive

unit

 

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Limit Lever

 

forward until

the

 

gear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

meshes

with

the

 

rail/

 

 

 

 

 

 

 

chain

assembly

drive

 

 

 

 

 

 

 

gear.

Check

to

make

 

 

 

 

 

 

 

sure the front guide tabs

 

 

 

 

 

 

 

on the power head unit

 

 

 

 

 

 

 

are securely locked on

 

 

 

 

 

 

 

the rail/chain assembly.

 

 

Take care not to

 

 

 

 

 

 

 

 

bend limit lever

 

 

 

 

 

 

 

 

 

 

 

 

 

5/16” Lock

Washer Nuts

Paper Shim

Limit

Lever

Front Guide

Tabs (2)

STEP 5: The power head drive unit should be move forward until

all play between the gears has been eliminated, but no additional force should be used that could cause pressure on the motor (power head unit) drive gear. Tighten the two 5/16" lock washer nuts on top of the power head drive unit that were loosened in Step 2 above.

When the opener is first activated the paper shim will be ejected. The paper shim should have the profile of the gears to indicate the proper mesh between them.

STEP 6: Recheck the nuts used to secure the Rail/Chain assembly to the Power Head Unit, making sure they are tight.

Assembly is now complete and you are ready to begin installation of the opener.

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Contents Challenger AC9000 Series Table of Contents Optional Features Product FeaturesStandard Features Tools Required Component IdentificationAssembly Instructions Important Installation Instructions Reinforce the Header Wall Installing the OperatorHigh ARC Rise Horizontal Line Return to the Rail/Wall Step110054-2Step 9 Connecting the Door Arm to the Door Connecting Door Arm to TrolleyDoors Using Optional ONE Piece Door ARM Assembly Connecting the Door Arm to the Door ONE PieceFLOOR, OUT of Reach of Children Control and Auxiliary EquipmentWire Connect the Photosystem Safe Finish Photosystem InstallationFinal Installation of Photosystem Units Control and Auxiliary EquiipmentTransmitter Installation of Radio ControlsHOW to Activate the Opener Operation and Adjustment InstructionsTurning on Power to the Operator Basic Operating Parameters HOW the Light Works and What IT Means When IT Flashes HOW the Door Moves When the Opener is ActivatedHOW to Operate the Door Manually Manual Release Disconnect No ONE should Cross the Path of a Moving DoorOptional Three Function Deluxe Wall Station Adjustment #1 Opening TravelAdjustment #2 Opening and Closing Force Repeat this Test Monthly Adjustment #3 Setting Door Close LimitAdjustment #4 Obstruction Sensing Closing Direction Important Test Photoelectric Obstruction Test Adjustment #6 Positive Mechanical Lock AdjustmentAdjustment #7 Resetting the Travel Timer Maintenance of Your Opener Safe Finish Wiring Diagram / Maintenance ScheduleInstallation Checklist Symptom Probable CAUSE/SOLUTION Troubleshooting GuideSolution Probable CauseParts Breakdown & Listing Allstar Corporation Downingtown, PA

AC9300, AC9500, ACJ9500 specifications

Allstar Products Group has established a strong reputation in the field of automotive accessories, and their line of ACJ9500, AC9500, and AC9300 models exemplifies this commitment to quality and functionality. These units are designed to cater to a wide range of needs, enhancing vehicle performance and user convenience.

The ACJ9500 is particularly noteworthy for its impressive power output and versatility. It is equipped with a robust motor that delivers efficient performance, making it suitable for various applications, from automotive work to home improvement tasks. One of its standout features is the adjustable speed setting, allowing users to customize the airflow according to their specific needs. This model also includes a durable construction that ensures longevity, even under demanding conditions.

Moving on to the AC9500, this unit is celebrated for its compact design, which does not compromise on power or efficiency. It is lightweight and portable, making it an ideal choice for individuals who require a reliable tool that can be easily transported. The AC9500 is equipped with user-friendly controls that simplify operation, ensuring that even those with minimal experience can quickly get the hang of it. Its noiseless operation is another significant advantage, perfect for environments where quiet is essential.

The AC9300 model rounds out the lineup with its emphasis on energy efficiency. This unit utilizes cutting-edge technology, which minimizes power consumption while maintaining optimal performance. It is specifically designed to reduce energy waste, making it an environmentally friendly option for customers who are conscious of their ecological footprint. The AC9300 also features a unique ventilation system that enhances airflow, promoting better circulation and cooling, which is especially valuable in automotive applications.

In summary, the Allstar Products Group models ACJ9500, AC9500, and AC9300 deliver a combination of power, efficiency, and user-friendly features that cater to diverse needs. Their innovative technologies and durable designs showcase Allstar’s commitment to providing high-quality automotive accessories. Each model stands out for its specific strengths, making them suitable for different tasks and environments. Whether for professional or personal use, these models continue to meet the demands of consumers looking for reliability and performance in automotive tools. The combination of functionality and practicality ensures that Allstar's offerings remain competitive in the market.