Conair Water/Spray Tanks, UGE014/0999 manual Product Quality Problems, Possible cause Solution

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This section contains product quality problems that may be be related to WT/ST tank operation. Of course, other sections of the extrusion line also influence the quality of the extruded product. This section does not provide solutions to problems that originate with other equipment on the extrusion line.

PRODUCT

QUALITY

PROBLEMS

Problem

Possible cause

Solution

Poor surface quality:

Is the extrusion dragging

Check alignment.

Swirls on the surface.

against the calibration

 

 

tooling or tank edges?

 

Poor surface quality: Dimples on the surface

Are air bubbles adhering to the extrusion surface, causing uneven cooling?

Increase spray bar flow.

Increase agitation in the water tank.

Add an anti-static agent to the water.

This section contains problems that may be be related to

WATER SYSTEM

optional water recirculation system on the WT/ST tank.

PROBLEMS

 

 

Problem

Possible cause Solution

 

 

 

 

No water flow.

Is power and the correct

 

voltage reaching the

 

pump?

Verify that the emergency stop button has not been activated, and check all power connections.

Verify that the supply power matches the rating on the motor data plate

 

Has the pump overload

If necessary, manually reset

 

tripped?

the pump overload by pressing

 

 

the reset button. Verify the

 

 

overload is set to the FLA

 

 

specified on the motor data

 

 

plate. If the correct voltage is

 

 

reaching the pump and the

 

 

overload continues to trip, you

 

 

may need to replace the pump.

 

 

 

 

 

 

 

 

The pump is run- ning, but water flow is very low.

Is there a blockage in the flow path?

Check the heat exchanger for blockages.

Check for a restriction in the spray bars.

UGE014/0999

Water/Spray Tanks

TROUBLESHOOTING 6-3

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Contents Page Date Manual Number UGE014/0999 Serial numbers Model numbers Introduction Table of ContentsPage Introduction Your Responsibility AS a User Purpose User GuideHOW Guide is Organized Read this SO no ONE Gets Hurt Page Description TANK? What isHOW IT Works Tank Style SpecificationsOptions FeaturesFeatures and Options CON Closed Water Recirculation System Option Features and Options CON Installation Unpacking the Boxes Make sure the installation area provides Preparing for InstallationPosition the tank downstream of the extruder Aligning the TankConnecting Main Power Connecting a Chiller Connecting Water AIR SuppliesTesting the Installation Page Operation Make sure the extruder and puller are ready Determine the cooling mode you will usePreparing for OperationThread the extrudate through the tank Preparing for OperationStart the other equipment in the extrusion line StartingStopping Maintenance Weekly, or as often as needed Preventative Maintenance ScheduleLubricating Tank Components Cleaning Tank Spray BarsReplacing Gaskets Checking Electrical Connections Open the electrical enclosure. a safety deviceInspect the wires and connections. Look for Inspect the exterior power cords. CarefullyTroubleshooting FEW Words Before BeginningPossible cause Solution Product Quality ProblemsPage From outside the United States, call WE’RE Here to HelpWarranty Limitations Equipment Guarantee Performance Warranty

Water/Spray Tanks, UGE014/0999 specifications

The Conair UGE014/0999 is a highly efficient water and spray tank system designed for various industrial applications, particularly in the realm of plastics processing and manufacturing. This solution stands out for its advanced features, robust construction, and user-friendly operation, making it a valuable asset for any plant seeking to enhance productivity and ensure the quality of its output.

One of the primary features of the Conair UGE014/0999 is its sizable tank capacity. Designed to hold substantial volumes of water, it enables continuous operation without the need for frequent refilling. This characteristic is especially advantageous in processes that require sustained cooling or moisture application, such as in cooling hot molds or maintaining optimal conditions for plastic products.

In terms of technologies, the Conair UGE014/0999 incorporates state-of-the-art pumping and spraying mechanisms that provide reliable and consistent performance. The system is outfitted with precision-engineered pumps capable of delivering uniform spray patterns, ensuring that the application of water is even and effective. This enhances the quality of the finished products while minimizing waste.

Another significant characteristic of the UGE014/0999 is its robust construction. Made from high-quality materials, this water and spray tank is designed to withstand the rigors of industrial environments. Its corrosion-resistant design not only extends its lifespan but also requires less maintenance, making it a cost-effective solution for manufacturers.

The ease of operation is another highlight of the Conair UGE014/0999. The tank is designed with user-friendly controls, allowing operators to easily adjust settings according to specific processing requirements. This flexibility ensures that the system can be tailored to meet the demands of varying production scenarios, thus increasing efficiency.

Furthermore, safety is a paramount consideration in the design of the Conair UGE014/0999. It features built-in safety mechanisms to prevent leaks and spills, protecting both the equipment and the working environment. This focus on safety is essential in any industrial setting, where the potential for accidents can have serious implications.

In conclusion, the Conair UGE014/0999 water and spray tank represents a perfect blend of advanced technology, robust construction, and user-friendly design. With its large capacity, efficient spraying capabilities, and safety features, it stands as a reliable choice for industries needing effective moisture management in their processes, ultimately contributing to enhanced production quality and efficiency.