Frymaster Super Marathon Series manual Replacing the High-Limit Thermostat, Replacing the Frypot

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1.7.2 Replacing the High-Limit Thermostat

1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12.

1.7.3 Replacing the Gas Valve

DANGER

Drain the frypot or remove the handle from the drain valve before proceeding further.

1.Disconnect fryer from the gas supply.

2.Disconnect wiring from the gas valve terminal block, marking each wire to facilitate reconnection.

3.Disconnect the pilot gas line fitting from the gas valve and remove the vent tube.

4.Disconnect the union that connects burner manifold and gas valve piping.

5.Remove all pipefittings from old gas valve and install on new gas valve. Apply a small amount of Loctite PST567 compound or equivalent to pipe threads prior to installing on new valve. Do not apply compound to the first two pipe threads. Doing so will clog and damage the gas valve.

6.Reinstall new gas valve following steps 1-4 in reverse.

1.7.4 Replacing the Frypot

1.Drain the frypot and disconnect the fryer from the gas supply.

2.Remove all accessories (e.g., frypot covers, drop-in probes, basket hangers, etc.).

3.Remove the screws from the cabinet back and remove it from the fryer.

4.Remove the screws attaching the flue cap to the frypot and lift the flue cap off the fryer.

5.Remove the door by lifting it upward to disengage the lower hinge pin from the hinge bracket. Retain any spacers between lower hinge and door for reassembly.

6.Remove the screws from the front cowling and remove the cowling by lifting up and out off the front lip of the frypot.

7.Remove the screws securing the flue to the frypot and remove it from the fryer.

8.Lift the frypot out of the cabinet, using care not to bump or damage the gas valve/burner assembly or the thermostat/high-limit. Set the frypot upside down on a clean surface for removal of the remaining components.

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Contents Super Runner and Super Marathon Series Hour Service HotlineMAY Page Iii Table of Contents Parts List NON-CE Altitudes of 2000 feet or less Functional DescriptionCE only Altitudes of 2000 feet or less Thermostats Pilot Ignition SystemCleaning the Gas Valve Vent Tube Accessing Fryers for ServicingCalibrating the Operating Thermostat Check Burner Manifold Pressure Replacing Fryer Components Adjusting the Pilot FlameReplacing the Operating Thermostat Replacing the Operating Thermostat Replacing the Frypot Replacing the High-Limit ThermostatPilot Failures Troubleshooting and Problem IsolationSystem Resistance Check Complete System CheckAutomatic Pilot Dropout Check Pilot Fails to Light Improper Burner Functioning Filtration Problems Leaking Current Production Units with Honeywell Gas Valve Non-CE Wiring DiagramsCurrent Production Units with Honeywell Gas Valve CE Current Production Units with Robertshaw Gas Valve After May Optional UFF Filtration Wiring DiagramChannel, Base- Front & Rear Non-Filtration Single Fryers Cabinetry Components, Single FryersSide Panel, Left Suff Base Components- SM Series With Suff FiltrationSide Panel, Right Panel, Outer Door- SM20G Assembly 106-2482SP Door Assembly ComponentsBase Channel, Front & Rear- SM220G, SM50G See .1 For Cabinetry Components, Multi-Battery Frying SystemsAdditional Single Fryer Base Channel Components Fluecap, SM20/20/50G AccessoriesDean Millivolt GAS Fryers Parts List Thermostat, Sunne Use 807-1692 for CE 1 SM220 and SM20/20/~ Systems Frypot and Burner System ComponentsFlue Assembly- SM20G SR Series, SM35G, SM40G and SM50G Systems Burner, Center- SR38G, SR42G, SM35G, SM40G Burner, Right- SR38G, SR42G, SM35G, SM40GBurner, Left- SR38G, SR42G, SM35G, SM40G Shield, Burner Heat- SR52G, SM50Flue Assembly- SR38G 25 106-1742SPFlue Assembly- SR52G, SM50G106-0696SPFlue Assembly- SR42G 106-0954SPFlue Assembly- SM35G, SM40GSM80G Shown 3 SR62, SM60G and SM80G SystemsFrypot- M/S- SM80G Prior To 10/99 obsolete use Valve, Trailing Pilot- SM60G, SM80G, SR62G adjustment valveFrypot- S/S- SM60G, SR62G Use 823-3511SP for SM160G Flue Assembly- SM60G, SR62G Flue Assembly- SM80GOil Drain Manifold Componets Drain Valve Components Oil Drain Manifold, Drain Flush and Drain Valve ComponentsPlace Over Flush Oil Drain Line 2 3 Oil Drain Manifold, Drain Flush & Drain Valve ComponentsOil Return Manifold Components Fryers with 1½ Drains Oil Return Manifold Components810-0051 200-1143 809-0877 106-2568SP Not Illustrated Oil Return Manifold Components Fryers with 3 Drains Oil Return and Oil Flush Components Fryers with 1½ Drains Oil Return and Oil Flush ComponentsOil Suction Start Fitting Microswitch Bracket Assembly, Oil ReturnOil Return and Oil Flush Components Fryers with 3 Drains Suction Manifold Assembly Oil Suction Assembly1 SM50 and SM60 Series Fryers Except Ihop Under Fryer Filter UFF Components2 SM50 Series Fryers, Ihop UFF 50 with Filter Leaf 3 SM80 Series Fryers 1 SM50 Series Fryers Single Under Fryer Filter Suff Components2 SM60 and SM80 Series Fryers This page Intentionally Left Blank Service Hotline