Frymaster Super Runner Series manual Functional Description, NON-CE Altitudes of 2000 feet or less

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DEAN MILLIVOLT GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 Functional Description

Dean Super Runner and Super Marathon Series fryers are millivolt fryers, which require no electricity to operate (systems with built-in filtration and/or other accessories will require electric power). Dean millivolt fryers contain a welded steel frypot (stainless or cold-rolled) that is heated by gas flames diffused evenly through tubes built into the frypot. The number of tubes varies from three to five, according to the fryer model and size.

Flames originate from orifices in a burner manifold positioned beneath cast-iron burners. The burners are positioned in the tube openings, at the front of the frypot. Diffusers within each tube distribute the flame evenly throughout the tube. The diameter of the orifices differs for natural (CE:G20/G25) and LP (CE:G31) gas as indicated in the accompanying table.

NON-CE (Altitudes of 2000 feet or less)

MODEL

INPUT

GAS

ORIFICE

ORIFICE

QTY

EQUIPMENT

PRESSURE

(BTU)

TYPE

MM (INCH)

PART NO.

 

 

MBAR

INCH W.C.

 

 

 

 

 

 

SM20GM

50

NAT

2.18(#44)

810-2050

2

10

4

LP

1.40(#54)

810-2324

2

27.5

11

 

 

 

 

 

 

 

 

 

 

SM 35 (40) GM

105

NAT

2.80(#35)

810-2040/*810-3097

3

10

4

SR 42GM

LP

1.70(#51)

810-2064/*810-3099

3

27.5

11

 

 

 

 

 

 

 

 

 

SR 52 GM

120

NAT

2.53(#39)

810-2048

4

10

4

SM 50 GM

LP

1.51(#53)

810-2059

4

27.5

11

 

 

 

 

 

 

 

 

 

SR 62 GM

150

NAT

2.53(#39)

810-2048

5

10

4

SM 60 GM

LP

1.51(#53)

810-2059

5

27.5

11

 

SR 62 GM

150

NAT

2.53(#39)

810-2048

5

9

3.6

(Australia)

LP

1.61(#52)

810-2063

5

24

9.6

 

 

 

 

 

 

 

 

 

SM 80 GM

165

NAT

2.58(#38)

810-2062

5

10

4

LP

1.61(#52)

810-2063

5

27.5

11

 

 

 

 

 

 

 

 

 

 

 

 

CE ONLY (Altitudes of 2000 feet or less)

 

 

MODEL

INPUT

GAS

ORIFICE

ORIFICE

QTY/

EQUIPMENT

PRESSURE

(kW)

TYPE

MM (INCH)

PART NO.

COLOR

 

MBAR

INCH W.C.

 

 

 

 

 

 

SM20GM

 

G20

2,40

810-2060

2/BLUE

10,0

4,0

15

G25

2,40

810-2060

2/BLUE

15,0

6,0

 

 

G31

1,51

810-2059

2/RED

27,0

10,8

SM 35 (40) GM

26

G20

2,40

810-2060/*810-3101

3/BLUE

10,0

4,0

G25

2,40

810-2060/*810-3101

3/BLUE

15,0

6,0

SR 42GM

 

G31

1,51

810-2059/*810-3102

3/RED

27,0

10,8

 

 

 

 

 

 

 

 

 

 

SR 52 GM

 

G20

2,40

810-2060

4/BLUE

10,0

4,0

30

G25

2,40

810-2060

4/BLUE

15,0

6,0

SM 50 GM

 

G31

1,51

810-2059

4/RED

27,0

10,8

 

 

 

 

 

 

 

 

 

 

SR 62 GM

 

G20

2,40

810-2060

5/BLUE

10,0

4,0

37,5

G25

2,40

810-2060

5/BLUE

15,0

6,0

SM 60 GM

 

G31

1,51

810-2059

5/RED

27,0

10,8

 

 

 

 

 

 

 

 

 

 

 

 

G20

2,40

810-2060

5/BLUE

10,0

4,0

SM 80 GM

37,5

G25

2,40

810-2060

5/BLUE

15,0

6,0

 

 

G31

1,51

810-2059

5/RED

27,0

10,8

 

 

 

 

 

 

 

 

*SR42 units built after 4/07.

1-1

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Contents Hour Service Hotline Super Runner and Super Marathon SeriesMAY Page Iii Table of Contents Parts List Functional Description NON-CE Altitudes of 2000 feet or lessCE only Altitudes of 2000 feet or less Pilot Ignition System ThermostatsAccessing Fryers for Servicing Cleaning the Gas Valve Vent TubeCalibrating the Operating Thermostat Check Burner Manifold Pressure Adjusting the Pilot Flame Replacing Fryer ComponentsReplacing the Operating Thermostat Replacing the Operating Thermostat Replacing the High-Limit Thermostat Replacing the FrypotTroubleshooting and Problem Isolation Pilot FailuresComplete System Check System Resistance CheckAutomatic Pilot Dropout Check Pilot Fails to Light Improper Burner Functioning Filtration Problems Leaking Wiring Diagrams Current Production Units with Honeywell Gas Valve Non-CECurrent Production Units with Honeywell Gas Valve CE Current Production Units with Robertshaw Gas Valve After May UFF Filtration Wiring Diagram OptionalCabinetry Components, Single Fryers Channel, Base- Front & Rear Non-Filtration Single FryersSuff Base Components- SM Series With Suff Filtration Side Panel, LeftSide Panel, Right Door Assembly Components Panel, Outer Door- SM20G Assembly 106-2482SPCabinetry Components, Multi-Battery Frying Systems Base Channel, Front & Rear- SM220G, SM50G See .1 ForAdditional Single Fryer Base Channel Components Accessories Fluecap, SM20/20/50GDean Millivolt GAS Fryers Parts List Thermostat, Sunne Use 807-1692 for CE Frypot and Burner System Components 1 SM220 and SM20/20/~ SystemsFlue Assembly- SM20G SR Series, SM35G, SM40G and SM50G Systems Burner, Left- SR38G, SR42G, SM35G, SM40G Burner, Right- SR38G, SR42G, SM35G, SM40GBurner, Center- SR38G, SR42G, SM35G, SM40G Shield, Burner Heat- SR52G, SM50106-0696SPFlue Assembly- SR42G 25 106-1742SPFlue Assembly- SR52G, SM50GFlue Assembly- SR38G 106-0954SPFlue Assembly- SM35G, SM40G3 SR62, SM60G and SM80G Systems SM80G ShownValve, Trailing Pilot- SM60G, SM80G, SR62G adjustment valve Frypot- M/S- SM80G Prior To 10/99 obsolete useFrypot- S/S- SM60G, SR62G Use 823-3511SP for SM160G Flue Assembly- SM80G Flue Assembly- SM60G, SR62GOil Drain Manifold Componets Oil Drain Manifold, Drain Flush and Drain Valve Components Drain Valve ComponentsPlace Over 2 3 Oil Drain Manifold, Drain Flush & Drain Valve Components Flush Oil Drain LineOil Return Manifold Components Oil Return Manifold Components Fryers with 1½ Drains810-0051 200-1143 809-0877 106-2568SP Not Illustrated Oil Return Manifold Components Fryers with 3 Drains Oil Return and Oil Flush Components Oil Return and Oil Flush Components Fryers with 1½ DrainsMicroswitch Bracket Assembly, Oil Return Oil Suction Start FittingOil Return and Oil Flush Components Fryers with 3 Drains Oil Suction Assembly Suction Manifold AssemblyUnder Fryer Filter UFF Components 1 SM50 and SM60 Series Fryers Except Ihop2 SM50 Series Fryers, Ihop UFF 50 with Filter Leaf 3 SM80 Series Fryers Single Under Fryer Filter Suff Components 1 SM50 Series Fryers2 SM60 and SM80 Series Fryers This page Intentionally Left Blank Service Hotline