Frymaster 35 Series Functional Description, Pilot Ignition System, Control Options, Thermostats

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35 SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1Functional Description

The 35 Series fryers contain a welded steel (stainless or cold-rolled) frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic deflectors (targets).

The flames originate from orifices in a U-shaped burner manifold positioned beneath the frypot. The orifice diameters differ for natural and LP gas as indicated in the accompanying table.

35 Series Orifice Sizes (0-1999 ft/609 m)

Gas

Inches

Millimeters

Natural (G20/25)

0.0669

1.70mm

LP (G31)

0.0413

1.05mm

Gas flow to the manifold is regulated by an electromechanical gas valve. This series of fryers is equipped with a millivolt gas valve and all models use a pilot ignition system.

Pilot Ignition System

The pilot ignition system is made up of the pilot orifice, pilot hood, and a thermopile. The pilot serves two purposes: light the burner and heat the thermopile. In operation, the thermopile is in con- tact with the pilot flame and generates millivolts. The millivolt output passes through a normally closed high-limit switch and energizes the gas valve pilot coil, which in turn opens the pilot valve. If the pilot flame is extinguished, voltage is lost to the gas valve pilot coil and the pilot valve closes

Control Options

The temperature control knob on FM/MJ35 fryers is located behind the hinged front panel, out of sight. On FM/MJ35G fryers, the knob is exposed on the face of the front panel. The MJ35G model may be equipped with optional basket lifts. The basket lift option requires an electrical power supply.

Thermostats

Fryers in this series are equipped with an adjustable controlling (operating) thermostat. The temperature at which the thermostat opens and closes is adjusted by turning the temperature control knob referenced above. The controlling thermostat used in the 35 Series fryers is sensitive to one-degree changes in temperature.

All 35 Series fryers are equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point. The high-limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 425ºF to 450ºF (218ºC to 232ºC). The high-limit thermostat is the same for CE and Non-CE applications, but the terminals for attaching it to the gas valve differ. When a replacement high-limit thermostat is ordered, the terminals for both applications are furnished in the kit.

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Contents Gas Fryers Hour Service HotlineCanada Page Series GAS Fryers Table of Contents Pilot Ignition System Functional DescriptionControl Options ThermostatsInch Calibrating the Thermostat Control On Standard MJ35 Fryers Adjusting the Pilot Flame Non-CE Gas ValvesCE Gas Valves On G-Model Fryers Page Replacing the High-Limit Thermostat in G Series Fryers Page Page Ferrule on thermopile unscrews from bottom of pilot Replacing the Frypot Three screws, on each side of the fluecap, must be removed Pilot Failures Problems Related to the Gas and/or Electrical CurrentNo pilot flame Unreliable flameProblems Related to the Gas Valve Problems Related to the Electrical CircuitsMillivolt Operator Terminal Panel Improper Burner FunctioningFailure to Control at Setpoint Improper Temperature ControlFiltration Problems Filter Magic Simplified Wiring Diagram Basket Lift Malfunctions LeakageMotor Problems Binding/Jamming ProblemsElectrical Problems Bell Crank Basket Lift Wiring DiagramProbe Resistance Chart Probe Resistance ChartComponent AccessoriesBasket Lift Arm, MJ35 Left use 823-06931 for FM35 units Cabinetry System Component WIR0146SP Filter BoxesOne-Piece Filter Pan Assembly Items 7, 8, 10, 11, FM35 MJ35 FrypotsMJ35V FrypotThis page Intentionally Left Blank Components Natural Gas G20/G25 for thermocouple only, use OIL Component Power Shower and OIL Return Handle Components THERMOSTATS, TIMER, and Related Components This page Intentionally Left Blank Service Hotline