Ice-O-Matic GEM1256A/W R&R-Bearingand Breaker, To Remove the Breaker Bearing Assembly, Page

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R&R-Bearing and Breaker

GEM0650/0956/1256 A/W

R&R-Bearing and Breaker

Note: Removal of the auger, water seal, evaporator and gear motor must begin at the top of the assembly.

To Remove the Breaker Bearing Assembly:

1. Disconnect electrical power.

2. Remove panels.

3. Push back bail clamp and remove ice chute cover.

4. Unscrew and remove ice sweep.

5. Lift up and remove ice chute.

6. The breaker may be removed from the auger and evaporator without disturbing the auger. a. Unscrew breaker cover from breaker (Note: Left Hand Threads)

b. Unscrew auger stud from top of auger. (Fig. 1)

c. Unscrew four (4) Allen head cap screws holding breaker to evaporator. (Fig 2)

d. Lift up, and remove breaker/bearing assembly from auger and evaporator. (Fig 3)

7.Service the bearing. Check for rust, rough spots and damage.

a.The bearing is pressed into the breaker, to remove the bearing and replace it, an arbor press is needed.

b.Replace lower seals before installing new bearing in breaker. Note: Seals must be pressed in with a tool pushing against the outer edge only, they will not install by hand.

c.Replace parts as required. Re-grease bearings with ICE-O-Matic PN6051062-01 bearing grease.

d.Replace top seal and check the O-Rings, replace if cut or torn.

8.Reverse to reassemble: Specific tools and materials are required to install properly.

a.Add food grade grease such as ICE-O-Matic PN6051036-01 to the seal area before installing on the auger.

b.Check the seal to shaft areas for cuts or rough spots, none are permitted.

Fig. 1

 

 

Fig. 2

 

 

 

Fig. 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bearing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ice Sweep

 

 

 

 

 

 

Seals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auger Stud

Breaker Cover

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Contents GEM0655 Air SERVICE AND INSTALLATION MANUALGEM0650A/W,GEM0956A/W and GEM1256A/W Page GEM0650/0956/1256 A/W ForwardKeep this manual for future reference PageTable Of Contents Table of ContentsFreight Claim Procedure Inspect PromptlyVisible Loss or Damage Concealed Loss or DamageWarranty ICE-O-MaticLimitation of Warranty Filing a ClaimFor the Installer Installation GuidelinesElectrical Specifications AdjustmentsFor The Installer GEM0650/0655/0956A/WGEM1256A/W Ice Machine Specifications Bin ApplicationLocation Storage BinIce machine Water LimitationsGEM 0650/0956/1256 A/W For the Plumber Water InletWATER COOLED MODELS AIR COOLED MODELSFor the Electrician Electrical ConnectionsWater Cooled Models Air Cooled ModelsGEM0650/0956/1256A/W Final Check ListStart Up Start UpPre-StartInspection Component Description Air Cooled Model ShownGEM0650/0956/1256 A/W Component Description Ice Sweep Bearing Breaker/Divider Auger Evaporator Motor Water SealTo Reset Electrical SequenceElectrical Sequence Shut DownOperation Water Water SystemHigh Pressure Cut Out- Automatic Reset Low Pressure Cut Out- Automatic ResetOperation: Performance Typical Low Side PressureSanitizing and Cleaning ICE MAKING SYSTEM: In place cleaningscheduled at a minimum of twice a year KEEP OUT OF THE REACH OF CHILDRENNote Left Hand Threads Bearing MaintenanceBearing Maintenance Water Sensor Sensor MaintenanceBin Control Sensor Maintenance Air Cooled Clean the air cooled condenserGEM0956 GEM0650Auger Maintenance 1. Disconnect electrical power to the ice machineAuger 2. Turn off the water supply to the ice machineService Diagnosis SymptomPossible Cause Probable CorrectionService Diagnosis Control System Diagnostics 4.High pressure cut out checkBin Controls Ice Level Sensors R&R- Water Reservoir, Bin ControlWater Reservoir To Remove the Breaker Bearing Assembly R&R-Bearingand BreakerR&R-Auger To Remove the AugerR&R-WaterSeal To Remove the Water SealRemoval of the Water Seal To Replace the Water SealTo Reassemble the Evaporator and Auger R&R-EvaporatorTo Replace the Evaporator To Remove and Repair the Gear Motor Assembly R&R-GearMotorTo Check the Gear Motor To Inspect the Gear MotorR&R-FanBlade and Motor Refrigeration Service Instructions for Liquid Charging R404AGEM0650 Wiring Diagram Wiring Diagram GEM0650 A/WGEM0956 Wiring Diagram Wiring Diagram GEM0956 A/WGEM1256 Wiring Diagram Wiring Diagram GEM1256 A/WGEM0655 Wiring Diagram Wiring Diagram GEM0655 AirService History What to Do Before Calling for Service