Graco PR70 important safety instructions Phasing C2, Open Dispense Valve ODV Setting C3

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Priming and Calibration

10.The machine pistons should extend slowly until they encounter the cylinder entrance and a number between 2000 to 2400 should appear for ‘H’.

11.If the pistons do not move, manually move the piston by pulling on the machine drive block, until mechanical resistance is encountered at the cylinder entrance.

12.Press to accept the number or to keep the current number.

13.Adjust the Air Pressure Regulator back to a reasonable value for proper machine operation.

14.Press twice to return to the Run screen.

Phasing (C2)

To enable the machine to dispense the correct ratio of material from the A and B tanks and to mix properly, both materials will need to enter the static mixer at the same time. Phasing shots will need to be executed to visually verify that the 2 materials are exiting the dispense valve at the same time.

Remove any static mixer attached to the dispense valve, and replace it with a ratio check nozzle. Place a waste container under the valve to capture any dispensed material.

From the Run screen, press , then press , and then press once. The following will screen will be displayed.

Figure 12: Phasing Calibration Screen (C2)

Key:

AA material leads B ICON

BAdjust B side Forward ICON

CB material leads A ICON

DAdjust A side Forward ICON

EA and B Exit the Same Time ICON

FDo NO Mechanical Adjustment ICON

GPhase Shot Request ICON

IScreen Number (C2)

J & keys will navigate to adjacent screens.

KDecrease Phase Shot Percentage Amount ICON

LCurrent Phase Shot Percentage Amount

MIncrease Phase Shot Percentage Amount ICON

1.Select the location where the piston will reverse (from the extend to retract motion) by pressing or keys. Pressing will decrease the phasing shot. Pressing will increase the phasing shot. A “+” value indicates that the piston will reverse beyond the cylinder entrance. A “-“ value indicates the piston will reverse prior to reaching the cylinder entrance.

2.Press (green) or the footswitch.

3.During the shot execution, visually monitor the 2 materials exiting the ratio check nozzle. If the timing of the 2 materials exiting the nozzle cannot be properly observed, press or accordingly, then repeat step 2.

4.If the A side material exits the ratio nozzle before

the B side material (“”), turn the B piston Phase Adjustment Screw/ Locking nut and shaft counterclockwise to move the B piston forward, as

indicated on the ICON. Slight adjustments in the piston shaft will be significant. Adjustments of a quarter turn are typical.

5.If the B side material exits the ratio nozzle before

the A side material (“”), turn the A piston Phase Adjustment Screw/ Locking nut and shaft counterclockwise to move the A piston forward, as

indicated on the ICON.

6.Repeat step 2 until both materials exit the ratio

check nozzle at the same time (“”).

7.Press twice to return to the Run screen.

Open Dispense Valve (ODV) Setting (C3)

The next step in the calibration process is to determine the proper position to open the Dispense Valve (DV) during the shot.

Advancing or increasing the opening position (in milli- meters) will build more pressure in the material hoses prior to the dispense valve opening. If the Dispense Valve opens too late in the shot, a surge of material can occur or the piston could stall. If the Dispense Valve opens to early in the shot, material “drooling” at the beginning of the dispense cycle could occur.

From the Run screen, press , then press , and then press 2 times. The following screen will be displayed.

312393G

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Contents PR70 Contents PR70 Accessories Mixer and Shroud OptionsPR70 Feed System Supplied ManualsRelated Manuals DescriptionElectric Shock Hazard Equipment Misuse Hazard Machine Setup InstallationLocate and Install the PR70 General InformationComponent Identification KeyHMI Control and Indicators PR70 Top View with Shield, Tanks, DV and HMI RemovedRun Screen Operation Entering the Setup Screens Machine Disable Mode redSetup Screens Setup Screens with Passwords EnabledPR70 Screen Navigation Diagram Piston Position Calibration C1 Machine PrimingMachine Calibration Open Dispense Valve ODV Setting C3 Phasing C2Machine Calibration Shots C4 Open Dispense Valve ODV Screen C3 KeyShot Size Definition M2 Ratio ChecksManual Control Options M1 Miscellaneous Machine SetupsPurge Timer / Alarm Settings M2 Manual DV ControlCycle Counter and Silent Mode Control M3 M2 after Purge Shot Size PromptDate and Time Settings M4 Tank Level Sensing and Velocity Change Options C6Password Setup / Clearing C5 Setting/Clearing an Administrative PasswordTo clear the password, enter Setting/Clearing a Maintenance only PasswordResetting Passwords HMI Demo Mode Operation Miscellaneous Machine FeaturesHMI Hibernate Mode Limitations of Demo Mode SimulationError Codes Pressure Relief ProcedureStandby/Shutdown Procedure Error Code Table E50 Error Code TableE29 Tables 3 PR70 Screen Icon Tables Key Key Description ScreenPR70 HMI Icon Table Tables 4 PR70 Screen Icon Tables Run Token MaintenanceSoftware Upgrades, Run Token Troubleshooting Problem Cause SolutionRepair Major Mechanical Assemblies, and AttachmentsBase Frame Assembly PR70 Base Frame Assembly LC0109 KeyPR70 Air Cylinder System and Schematic Air Cylinder Assemblies, and Rebuild KitsAir Cylinder Assemblies Pump Assembly Drive Block Assembly Pump Assemblies and Rebuild KitsTo install a new Check Valve Rebuild Kit PR70 Check Valve Rebuild Kit LC0093 KeyTo install a new Rear Pump Rebuild Kit PR70 Rear Pump Rebuild Kit LC0094 KeyPR70 Nylon and Uhmwpe Piston Replacement Kits Key Piston Cylinders or Metering TubesTo install a new Piston or Piston/Cylinder Replacement Kit Nylon Pistons see FigureAvailable PR70 Piston and Cylinder Metering Tubes Kits Key To install a new Piston Plug Assembly Hose AssembliesHeated Piston to DV Hose Assemblies Miscellaneous Mechanical Assemblies To Replace the FusesPR70 Control Bracket Assembly LC0108 Key PR70 Hydracheck Components Wiring Diagrams PR70 Wiring Interconnect IllustrationWiring Diagram, PR70 Technical Data Category DataDimensions PR70 Dimensions ON-Board PE Tank version IllustratedGraco Ohio Standard Warranty Graco Information