Graco Complete Guide to PR70 Maintenance and Software Updates

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Maintenance, Software Upgrades and Run Token

Maintenance

The following items should be checked daily, once during a shift, or as required for the application:

Air Filter - Check air filter and release any water circuit water trapped in the base of the filter.

Tanks – Check material levels and refill as necessary. Verify the material reservoirs are vented properly.

Air Dryer - Check the condition of the desiccant air dryer, and replace if necessary.

Pump Shafts – Clean both pump shafts with solvent and lubricate with approved lubricant such as mesamoll or Silicon oil.

Dispense Head – Dismantle, clean thoroughly and re-assemble. Lubricate all parts with a thin coat of approved lubricant, or silicon oil.

Ratio Check – If material ratio is critical for the application, implement the ratio check procedure as required.

4.Insert a black programming token into the slot provided. Make sure it snaps into place when inserted.

5.Turn ON the AC power switch.

6.Verify the red LED on the FCM or HMI starts blinking at a fast steady rate, then the red LED stops flashing accordingly. Verify the Green LED is on continuously, and the amber LED blinks every few seconds.

7.Turn OFF the AC power switch.

8.Remove the programming token from the FCM or HMI. If the second electronic component needs updating, insert the token into the other electronic module. If the FCM was re-programmed, re-insert the blue run token in the slot provided.

9.If programming a second electronic module, repeat steps 5 through 8.

10.Re-apply machine power.

11.Go to the M4 screen to verify the new software revision(s).

Software Upgrades, Run Token

When software in the HMI or Fluid Control Module (FCM) needs updating, a black Graco update token is used.

Run Token

The PR70 Fluid control module (FCM) contains a blue run token, installed in the socket provided. It has identical appearance to the black programming token, but is blue.

If the token is not installed into the FCM, the machine will not operate, and an E13 error will be generated on the display module. Hence, if the FCM software is updated, it will need to be re-installed at the end of the re-programming procedure.

Figure 36: Standard Graco Data Token

To transfer an updated software program from the token to the PR70 HMI or FCM:

1.Turn OFF the AC power switch in the back of the machine.

2.If updating the Fluid Control Module (FCM), open the access door to the FCM by loosening the 2 access screws. Remove the Blue Run token from the FCM.

3.If updating the Human Machine Interface (HMI), remove the HMI from the mounting bracket and remove the back cover by removing the 4 screws on the back of the enclosure.

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Contents PR70 Contents PR70 Accessories Mixer and Shroud OptionsSupplied Manuals Related ManualsPR70 Feed System DescriptionElectric Shock Hazard Equipment Misuse Hazard Installation Locate and Install the PR70Machine Setup General InformationComponent Identification KeyHMI Control and Indicators PR70 Top View with Shield, Tanks, DV and HMI RemovedRun Screen Operation Machine Disable Mode red Setup ScreensEntering the Setup Screens Setup Screens with Passwords EnabledPR70 Screen Navigation Diagram Machine Calibration Machine PrimingPiston Position Calibration C1 Open Dispense Valve ODV Setting C3 Phasing C2Machine Calibration Shots C4 Open Dispense Valve ODV Screen C3 KeyShot Size Definition M2 Ratio ChecksMiscellaneous Machine Setups Purge Timer / Alarm Settings M2Manual Control Options M1 Manual DV ControlCycle Counter and Silent Mode Control M3 M2 after Purge Shot Size PromptDate and Time Settings M4 Tank Level Sensing and Velocity Change Options C6Password Setup / Clearing C5 Setting/Clearing an Administrative PasswordResetting Passwords Setting/Clearing a Maintenance only PasswordTo clear the password, enter Miscellaneous Machine Features HMI Hibernate ModeHMI Demo Mode Operation Limitations of Demo Mode SimulationStandby/Shutdown Procedure Pressure Relief ProcedureError Codes Error Code Table E29 Error Code TableE50 PR70 HMI Icon Table Key Key Description ScreenTables 3 PR70 Screen Icon Tables Tables 4 PR70 Screen Icon Tables Software Upgrades, Run Token MaintenanceRun Token Troubleshooting Problem Cause SolutionRepair Major Mechanical Assemblies, and AttachmentsBase Frame Assembly PR70 Base Frame Assembly LC0109 KeyPR70 Air Cylinder System and Schematic Air Cylinder Assemblies, and Rebuild KitsAir Cylinder Assemblies Pump Assembly Drive Block Assembly Pump Assemblies and Rebuild KitsTo install a new Check Valve Rebuild Kit PR70 Check Valve Rebuild Kit LC0093 KeyTo install a new Rear Pump Rebuild Kit PR70 Rear Pump Rebuild Kit LC0094 KeyPR70 Nylon and Uhmwpe Piston Replacement Kits Key Piston Cylinders or Metering TubesTo install a new Piston or Piston/Cylinder Replacement Kit Nylon Pistons see FigureAvailable PR70 Piston and Cylinder Metering Tubes Kits Key To install a new Piston Plug Assembly Hose AssembliesHeated Piston to DV Hose Assemblies Miscellaneous Mechanical Assemblies To Replace the FusesPR70 Control Bracket Assembly LC0108 Key PR70 Hydracheck Components Wiring Diagrams PR70 Wiring Interconnect IllustrationWiring Diagram, PR70 Technical Data Category DataDimensions PR70 Dimensions ON-Board PE Tank version IllustratedGraco Ohio Standard Warranty Graco Information