Graco PR70 To install a new Piston or Piston/Cylinder Replacement Kit, Nylon Pistons see Figure

Page 39

Pistons & Metering Tubes

To install a new Piston or Piston/Cylinder Replacement Kit:

1. Drain the machine pistons by instigating several shots with either the tank ball valves closed (if

3.Remove the pump end caps (item 8 of figure 46) by removing the 4 end cap screws (item 6 of figure 46). Allow the cap to hang by the hose.

4.Remove the cylinder and Orings (items 1 and 6 of figure 50) from the pump housing (item 7 of figure 46) and pump cap.

5.Select an operating mode, then fully extend the pistons by activating the option in the M1 screen.

6.To prevent machine movement, press (red).

7.Remove the existing piston (1) and any front or rear washers (items 3 & 4 of figure 50) from the pump shaft (item 11 of figure 46) by removing the piston screw (2). A wrench will be required near the drive block to prevent the pump shaft from rotating while the screw is removed.

8.Install the new piston and any rear or front washers, by re-installing the piston screw into the pump shaft. When tightening the piston screw, tighten the screw until the piston stops rotating, then turn the screw an additional ¼ turn.

installed), or by activating enough shots to empty the tanks.

2. To prevent machine movement, press (red).

9.Select an operating mode, then retract the pistons by pressing in the M1 screen.

10.To prevent machine movement, press (red).

11.Lubricate the new o-rings with a high temperature grease, Graco P/N 115982 or equivalent. Place the lubricated o-rings into the inside circle placements in the pump housing and pump end caps.

12.Install the cylinder between the pump housing and end cap, then secure the cylinder and Orings by re-attaching the 4 end cap screws (item 6 of figure 46).

13.Open the tank ball valves (if installed) or put more material into the tanks.

14.Instigate several shot to fill the pump with new material.

15.Re-calibrate the machine, due to the procedure performed.

NYLON PISTONS (SEE FIGURE 50)

 

 

 

 

Tube

Piston

Frt.

Back

Screw

O-ring

 

 

 

 

Washer

Washer

 

 

 

 

 

 

 

 

Part No.

Rev.

Series

Area

Item 1

Item 2

Item 3

Item 4

Item 5

Item 6

LC1080

A

A

80

LCC080

LCB080

15M089

NOT REQ

 

 

LC1100

A

A

100

LCC100

LCB 100

15M089

NOT REQ

 

 

LC1120

A

A

120

LCC120

LCB 120

NOT REQ

NOT REQ

 

 

LC1140

A

A

140

LCC 140

LCB 140

NOT REQ

NOT REQ

 

 

LC1160

A

A

160

LCC 160

LCB 160

15M099

15K887

 

 

LC1180

A

A

180

LCC 180

LCB 180

15M099

15K887

 

 

LC1200

A

A

200

LCC 200

LCB 200

15M099

15K887

 

 

LC1220

A

A

220

LCC 220

LCB 220

15M099

15K887

 

 

LC1240

A

A

240

LCC 240

LCB 240

15M100

15K887

 

 

LC1260

A

A

260

LCC 260

LCB 260

15M100

15K887

 

 

LC1280

A

A

280

LCC 280

LCB 280

15M100

15K887

 

 

LC1300

A

A

300

LCC 300

LCB 300

15M100

15K887

 

 

LC1320

A

A

320

LCC 320

LCB 320

15M100

15K888

120933

120874

LC1360

A

A

360

LCC 360

LCB 360

15M100

15K888

 

 

LC1400

A

A

400

LCC 400

LCB 400

15M100

15K888

 

 

LC1440

A

A

440

LCC 440

LCB 440

15M100

15K888

 

 

LC1480

A

A

480

LCC 480

LCB 480

15M100

15K888

 

 

LC1520

A

A

520

LCC 520

LCB 520

15M100

15K888

 

 

LC1560

A

A

560

LCC 560

LCB 560

15M101

15K888

 

 

LC1600

A

A

600

LCC 600

LCB 600

15M101

15K888

 

 

LC1640

A

A

640

LCC 640

LCB 640

15M101

15K890

 

 

LC1720

A

A

720

LCC 720

LCB 720

15M101

15K890

 

 

LC1800

A

A

800

LCC 800

LCB 800

15M101

15K890

 

 

LC1880

A

A

880

LCC 880

LCB 880

15M101

15K890

 

 

LC1960

A

A

960

LCC 960

LCB 960

15M101

15K890

 

 

312393G

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Image 39
Contents PR70 Contents Mixer and Shroud Options PR70 AccessoriesDescription Supplied ManualsRelated Manuals PR70 Feed SystemElectric Shock Hazard Equipment Misuse Hazard General Information InstallationLocate and Install the PR70 Machine SetupKey Component IdentificationPR70 Top View with Shield, Tanks, DV and HMI Removed HMI Control and IndicatorsRun Screen Operation Setup Screens with Passwords Enabled Machine Disable Mode redSetup Screens Entering the Setup ScreensPR70 Screen Navigation Diagram Machine Priming Machine CalibrationPiston Position Calibration C1 Phasing C2 Open Dispense Valve ODV Setting C3Open Dispense Valve ODV Screen C3 Key Machine Calibration Shots C4Ratio Checks Shot Size Definition M2Manual DV Control Miscellaneous Machine SetupsPurge Timer / Alarm Settings M2 Manual Control Options M1M2 after Purge Shot Size Prompt Cycle Counter and Silent Mode Control M3Tank Level Sensing and Velocity Change Options C6 Date and Time Settings M4Setting/Clearing an Administrative Password Password Setup / Clearing C5Setting/Clearing a Maintenance only Password Resetting PasswordsTo clear the password, enter Limitations of Demo Mode Simulation Miscellaneous Machine FeaturesHMI Hibernate Mode HMI Demo Mode OperationPressure Relief Procedure Standby/Shutdown ProcedureError Codes Error Code Table Error Code Table E29E50 Key Key Description Screen PR70 HMI Icon TableTables 3 PR70 Screen Icon Tables Tables 4 PR70 Screen Icon Tables Maintenance Software Upgrades, Run TokenRun Token Problem Cause Solution TroubleshootingMajor Mechanical Assemblies, and Attachments RepairPR70 Base Frame Assembly LC0109 Key Base Frame AssemblyAir Cylinder Assemblies, and Rebuild Kits PR70 Air Cylinder System and SchematicAir Cylinder Assemblies Pump Assembly Pump Assemblies and Rebuild Kits Drive Block AssemblyPR70 Check Valve Rebuild Kit LC0093 Key To install a new Check Valve Rebuild KitPR70 Rear Pump Rebuild Kit LC0094 Key To install a new Rear Pump Rebuild KitPiston Cylinders or Metering Tubes PR70 Nylon and Uhmwpe Piston Replacement Kits KeyNylon Pistons see Figure To install a new Piston or Piston/Cylinder Replacement KitAvailable PR70 Piston and Cylinder Metering Tubes Kits Key Hose Assemblies To install a new Piston Plug AssemblyHeated Piston to DV Hose Assemblies To Replace the Fuses Miscellaneous Mechanical AssembliesPR70 Control Bracket Assembly LC0108 Key PR70 Hydracheck Components PR70 Wiring Interconnect Illustration Wiring DiagramsWiring Diagram, PR70 Category Data Technical DataPR70 Dimensions ON-Board PE Tank version Illustrated DimensionsGraco Information Graco Ohio Standard Warranty