Cleveland Range KEL-60-SH, KEL-30, KEL-100-T Vacuum Leak Test Procedure, Lubrication Procedure

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VACUUM LEAK TEST PROCEDURE

If the kettle will not hold vacuum, test for leaks at:

A.Water Level Probe (Remove bottom cover).

B.Pressure Relief Valve. C. Pressure Gauge.

LEAK TEST PROCEDURE:

1.Heat kettle until unit cycles off.

2.Shut off power to the kettle at the fused disconnect switch.

3.Spread Bubble Type Leak Detector over suspected are and watch closely for bubbles.

4.Repair areas as required.

WATER LEVEL

PROBE

PRESSURE

GAUGE

PRESSURE

RELIEF

VALVE

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.

Water Level Probe

Remove, clean threads, apply teflon thread sealant and reinstall.

2.

Pressure Relief Valve

A/

Inspect for signs of leaks. Replace if required.

 

 

B/

Remove, clean threads, apply teflon thread sealant and reinstall.

3.

Pressure Gauge

A/

Inspect face of gauge. If it contains moisture on the inside of face replace.

 

 

B/

Remove, clean threads, apply teflon thread sealant and reinstall.

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

HINGE ADJUSTMENT

INSTRUCTIONS

3/8" Allen wrench

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two

 

slotted screws.

4.

To prevent Allen wrench from springing back

 

abruptly while the second slotted screw is removed,

 

insert a pin (approximately 1/8") in the hole where

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

 

the first slotted screw was removed from.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or

 

counter-clockwise to loosen tension to produce

 

desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it

 

may be necessary to turn Allen wrench slightly to

 

align holes).

10.

Remove pin and repeat step number 9 for other

 

slotted screw.

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Contents Operators Manual For your safety Installation Water AssemblyWire Connection Recommended Floor Drain DetailCleaning Installation ChecksItem # Description Function Operating InstructionsApproximate Boiling Times Operating the KettleCleaning Instructions Cleaning InstructionsCare and Cleaning Stainless Steel Equipment Care and Cleaning Part Description Service PartsFaucet Assembly WarrantyItem no Description QTY Hinge AssemblyItem no Description QTY Kettle Bottom & SidePage Control Console Components Hand Tilt Item no Description QTY Control Console Components Power Tilt Control Console Components Power Tilt Part Description QTY Trunnion AssemblyTangent DRAW-OFF Valve Item on Description QTY Spare Parts ListInspection and Maintenance Check List MaintenancePressure Relief Valve Periodic Testing Procedure Calibrating ProcedureKettle Venting Instructions Reservoir Fill ProceduresHinge Adjustment Instructions Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Lubrication ProcedureLiters Kettle Jacket Cleanout and Passivation ProceduresPossible Causes Diagnostic GuidePossible Causes Still exists, replace defective control box Wiring Diagram 380-600v

KEL-60, KEL-60-TSH, KEL-60-T, KEL-25, KEL-25-T specifications

Cleveland Range is renowned for its high-quality cooking equipment, particularly its lineup of electric kettles designed for commercial kitchens. Among its impressive array, the KEL-30, KEL-60-SH, KEL-100-T, KEL-80-T, and KEL-40-T models stand out for their unique features and innovative technologies.

The KEL-30 is a compact yet powerful kettle, ideal for operations that have limited space but still require efficiency. With a 30-gallon capacity, it is perfect for cooking soups, sauces, and stews. Its advanced heating technology ensures rapid boil times, reducing wait times and increasing productivity. The kettle's low-profile design allows for easy access, making it user-friendly.

Next in line is the KEL-60-SH, which boasts a 60-gallon capacity. This model is equipped with a steam jacket, enhancing heat distribution and minimizing the risk of scorching. The KEL-60-SH is especially equipped to handle larger quantities, making it suitable for institutions like schools or large restaurants. Its precise temperature controls enable chefs to maintain consistent cooking results.

The KEL-100-T represents the top end of Cleveland's kettle range with an impressive 100-gallon capacity. Designed for high-volume operations, this kettle integrates cutting-edge technology to optimize cooking performance. Its tilting feature simplifies the pouring process, while the robust stainless steel construction ensures durability and easy cleaning.

The KEL-80-T offers a balance in size and functionality, featuring an 80-gallon capacity. With similar tilting mechanisms as its larger counterpart, it is designed for versatility, allowing chefs to prepare a variety of dishes efficiently.

Lastly, the KEL-40-T, with a 40-gallon capacity, caters to kitchens that require flexibility without sacrificing volume. This model is particularly popular in mid-sized establishments that aim to serve a diverse menu.

Across the range, each kettle features a user-friendly control panel, enabling chefs to set precise cooking temperatures and timers. Safety is also a priority, with features like pressure relief valves and cool-touch handles to prevent burns.

In conclusion, Cleveland Range's KEL-30, KEL-60-SH, KEL-100-T, KEL-80-T, and KEL-40-T models collectively represent the pinnacle of commercial kettle technology. Each unit is tailored to meet different operational needs while ensuring consistent performance, making them invaluable assets in any bustling kitchen.