Cleveland Range KEL-60 Calibrating Procedure, Pressure Relief Valve Periodic Testing Procedure

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CALIBRATING PROCEDURE

1.Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle Venting Instructions.

2.Set On-Off Switch/Temperature Control to "10" (Max.).

3.Allow the unit to cycle twice.

4.Check temperature of the inner kettle surface with a digital surface thermometer.

5.Temperature should be between 260° F and 265° F.

6.Using a screw driver adjust temperature by turning the potentiometer on the black box. Turn very little. Turn clockwise to INCREASES and counter- clockwise to DECREASE temperature.

7.Allow the unit to cycle twice.

8.Check temperature of the inner kettle surface with a digital surface thermometer.

9.Repeat steps 4. through 8. until unit is calibrated.

Pressure

Gauge

Pressure

Relief

Valve

Pressure Relief

Valve/Gauge Assembly Drawing

PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

1.With the kettle empty, set On-Off Switch/Temperature Control to "10" (Max.). Allow the kettle to heat until the unit cycles off.

2.Switch On-Off Switch/Temperature Control to "0" (Off) and disconnect main power at fused disconnect switch.

3.

Stand to the side of the pressure relief valve discharge tube and pull valve open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle and replace pressure relief valve.

See KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES for full instructions on the correct method for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

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Contents Operators Manual For your safety Installation Wire Connection AssemblyRecommended Floor Drain Detail WaterCleaning Installation ChecksItem # Description Function Operating InstructionsApproximate Boiling Times Operating the KettleCleaning Instructions Care and CleaningCleaning Instructions Stainless Steel Equipment Care and Cleaning Faucet Assembly Service PartsWarranty Part DescriptionItem no Description QTY Hinge AssemblyItem no Description QTY Kettle Bottom & SidePage Control Console Components Hand Tilt Item no Description QTY Control Console Components Power Tilt Control Console Components Power Tilt Trunnion Assembly Tangent DRAW-OFF ValvePart Description QTY Item on Description QTY Spare Parts ListInspection and Maintenance Check List MaintenancePressure Relief Valve Periodic Testing Procedure Calibrating ProcedureKettle Venting Instructions Reservoir Fill ProceduresRepairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureLubrication Procedure Hinge Adjustment InstructionsLiters Kettle Jacket Cleanout and Passivation ProceduresPossible Causes Diagnostic GuidePossible Causes Still exists, replace defective control box Wiring Diagram 380-600v

KEL-60, KEL-60-TSH, KEL-60-T, KEL-25, KEL-25-T specifications

Cleveland Range is renowned for its high-quality cooking equipment, particularly its lineup of electric kettles designed for commercial kitchens. Among its impressive array, the KEL-30, KEL-60-SH, KEL-100-T, KEL-80-T, and KEL-40-T models stand out for their unique features and innovative technologies.

The KEL-30 is a compact yet powerful kettle, ideal for operations that have limited space but still require efficiency. With a 30-gallon capacity, it is perfect for cooking soups, sauces, and stews. Its advanced heating technology ensures rapid boil times, reducing wait times and increasing productivity. The kettle's low-profile design allows for easy access, making it user-friendly.

Next in line is the KEL-60-SH, which boasts a 60-gallon capacity. This model is equipped with a steam jacket, enhancing heat distribution and minimizing the risk of scorching. The KEL-60-SH is especially equipped to handle larger quantities, making it suitable for institutions like schools or large restaurants. Its precise temperature controls enable chefs to maintain consistent cooking results.

The KEL-100-T represents the top end of Cleveland's kettle range with an impressive 100-gallon capacity. Designed for high-volume operations, this kettle integrates cutting-edge technology to optimize cooking performance. Its tilting feature simplifies the pouring process, while the robust stainless steel construction ensures durability and easy cleaning.

The KEL-80-T offers a balance in size and functionality, featuring an 80-gallon capacity. With similar tilting mechanisms as its larger counterpart, it is designed for versatility, allowing chefs to prepare a variety of dishes efficiently.

Lastly, the KEL-40-T, with a 40-gallon capacity, caters to kitchens that require flexibility without sacrificing volume. This model is particularly popular in mid-sized establishments that aim to serve a diverse menu.

Across the range, each kettle features a user-friendly control panel, enabling chefs to set precise cooking temperatures and timers. Safety is also a priority, with features like pressure relief valves and cool-touch handles to prevent burns.

In conclusion, Cleveland Range's KEL-30, KEL-60-SH, KEL-100-T, KEL-80-T, and KEL-40-T models collectively represent the pinnacle of commercial kettle technology. Each unit is tailored to meet different operational needs while ensuring consistent performance, making them invaluable assets in any bustling kitchen.
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