Cornelius TP01070 manual Dispenser Troubleshooting Symptom Cause Remedy

Page 20

FlavorFusion® Training Manual

Dispenser Troubleshooting

Symptom

Cause

Remedy

 

 

 

Blown fuse or circuit

Short circuit in electrical wiring

Repair Wiring

breaker

 

 

 

 

 

 

Inoperable agitator motor (shorted

Replace gear motor

 

motor)

 

 

 

 

 

 

 

Agitator does not

No power

Restore power or plug in unit

turn

 

 

 

 

 

 

Improperly installed upper ice chute

Check the upper ice chute assembly for

 

assembly (Reed switch is not being

proper assembly and operation

 

activated)

 

 

 

 

 

Inoperable reed switch

Replace reed switch

 

 

 

 

Electrical board driver circuit is

Replace main control board

 

defective

 

 

 

 

 

Gear motor has open circuit

Replace gear motor

 

 

 

 

Reed switch is not activated Improper

Check to make sure tongue of upper

 

assembly of upper ice chute to lower

chute engages into the back of the

 

chute.

lower chute, ensure upper chute

 

 

engages outside the lower chute, and

 

 

snap front of chute into place.

 

 

 

 

Broken wire in the 2-wire harness

Repair of replace 2-wire harness

 

leading to the reed switch

 

 

 

 

 

Bad connection at main control board,

Repair connection or replace 2-wire

 

J3, pins 2 &3

harness

 

 

 

 

 

 

Ice dispenses

Ice gate mechanism is stuck in open

Inspect gasket for proper position.

continuously

position

Examine gate plate to see if it slides

 

 

freely behind the lower ice chute.

 

 

 

 

Stuck or bent ice lever (does not allow

Examine ice dispense lever to see if it is

 

gate to close and open reed switch)

bent.

 

 

 

 

 

 

Slushy ice or water

Blocked drains in cold plate

Remove access covers in cold plate

in hopper

 

cover & inspect/clean drains

 

 

 

 

Poor ice quality due to water quality or

Correct water quality or repair ice maker

 

ice maker problems

 

 

 

 

 

 

 

Beverage does not

No 24VAC to valves

Restore 24 VAC to valves

dispense

 

 

 

 

 

 

No CO2 pressure

Restore CO2 pressure

 

 

 

 

 

 

Beverage is too

Valve brix requires adjustment

Adjust valve brix

sweet

 

 

 

 

 

 

Carbonator is not operating

Repair carbonator

 

 

 

 

No CO2 in carbonator

Restore CO2 pressure in carbonator

 

 

 

Publication Number: TP01070

- 16 -

© 2004-2007, IMI Cornelius Inc.

Image 20
Contents Flavorfusion Flavoroverload FLAVORFUSION/FLAVOROVERLOAD Training Manual Table of Contents Publication Number TP01070 2004-2007, IMI Cornelius Inc Product Overview Theory of OperationSystem Requirements Syrup brands psi min Syrup bonus psi maxDispense Type 1, Carbonated water dispense Solid LED Programming Mode Flashing SequencesProgramming Setting Water Flow Rate Valve with Flow AdjustersAdjusting Syrup/Water Ratio Brix Setting a Button to Dispense Non-carbonated Water OnlySetting a Button to Dispense Carbonated Water Only Timed Dispense ProcedureControl Box Components DisassemblyMechanical Valve Removal Back Block Motor Removal Valve ServiceCarbonator Tank System Plumbing Diagram Plumbing Diagram Flavor Fusion -16 BrandInterface Board Detail Interface Board and Harness PIN-OUT DetailPOINT-POINT Wiring Diagram FusionLadder Type Wiring Diagram Wiring Ladder Schematic 115V- Flavor FusionTroubleshooting PCBDispenser Troubleshooting Symptom Cause Remedy 2004-2007, IMI Cornelius Inc Publication Number TP01070 Publication Number TP01070 2004-2007, IMI Cornelius Inc Diagnostics Guide for the Main Control Board see Figure ConditionIMI Cornelius Inc