Cornelius TP01070 manual Table of Contents

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FlavorFusion®/FlavorOverload Training Manual

TABLE OF CONTENTS

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Programming Mode Flashing Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Setting Water Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Adjusting Syrup/Water Ratio (Brix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Setting a Button to Dispense Non-carbonated Water Only . . . . . . . . . . . . . . . . . 5 Setting a Button to Dispense Carbonated Water Only . . . . . . . . . . . . . . . . . . . . 5

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Control Box Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Valve Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Valve Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Carbonator Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 System Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Plumbing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Interface Board and Harness Pin-out Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Point-Point Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Ladder Type Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Diagnostics Guide for the Main Control Board (see FIGURE 22) . . . . . . . . . . . . . . 19

© 2004-2007, IMI Cornelius Inc.

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Publication Number: TP01070

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Contents Flavorfusion Flavoroverload FLAVORFUSION/FLAVOROVERLOAD Training Manual Table of Contents Publication Number TP01070 2004-2007, IMI Cornelius Inc Theory of Operation Product OverviewSyrup brands psi min Syrup bonus psi max System RequirementsProgramming Mode Flashing Sequences ProgrammingDispense Type 1, Carbonated water dispense Solid LED Valve with Flow Adjusters Setting Water Flow RateTimed Dispense Procedure Adjusting Syrup/Water Ratio BrixSetting a Button to Dispense Non-carbonated Water Only Setting a Button to Dispense Carbonated Water OnlyDisassembly MechanicalControl Box Components Valve Removal Back Block Valve Service Carbonator TankMotor Removal System Plumbing Diagram Flavor Fusion -16 Brand Plumbing DiagramInterface Board and Harness PIN-OUT Detail Interface Board DetailFusion POINT-POINT Wiring DiagramWiring Ladder Schematic 115V- Flavor Fusion Ladder Type Wiring DiagramPCB TroubleshootingDispenser Troubleshooting Symptom Cause Remedy 2004-2007, IMI Cornelius Inc Publication Number TP01070 Publication Number TP01070 2004-2007, IMI Cornelius Inc Condition Diagnostics Guide for the Main Control Board see FigureIMI Cornelius Inc