Cornelius manual 2004-2007, IMI Cornelius Inc Publication Number TP01070

Page 21

FlavorFusion®/FlavorOverload Training Manual

 

 

City water pressure supply low or

Booster pump must be used if dynamic

 

 

inconsistent

water pressure drops below 40 psig.

 

 

 

 

 

 

 

 

Unit will not

 

CO2 pressure in carbonator tank is too

Check CO2 pressure regulator setting.

dispense

 

high.

75 psig recommended. Relieve

carbonated drinks.

 

 

pressure from carbonator tank.

Dispenses syrup

 

 

 

only.

 

 

 

 

 

 

 

 

 

Water valve will not open

Check electrical connection to water

 

 

 

valve. Check resistance of coil (should

 

 

 

be 9 ohms). Check for voltage at coil

 

 

 

when brand button is depressed.

 

 

 

 

 

 

 

 

Unit will not

 

Carbonator tank is empty, because tank

Unplug the unit and reconnect the unit.

dispense

 

was emptied while power was applied

Main control board will reset, ice

carbonated drinks.

 

to unit. 5 minute time-out of carbonator

agitation will occur, and carbonator tank

Spurts CO2 and

 

pump/motor occurred, and carbonator

will refill to normal level.

syrup only.

 

pump is locked off.

 

 

 

 

 

 

 

Note that this can occur while the water

1) low water pressure switch

 

 

filter system is serviced or water supply

deactivates carbonator pump, 2) after 5

 

 

is shutoff. If drinks are drawn from the

minutes reset and retry carbonator

 

 

dispenser while water pressure is

pump. If water supply is restored, the 5

 

 

shutoff, the carbonator pump starts and

minute timeout will not occur. Repeat

 

 

runs continuously, then shuts off on the

reset a second time, but on a third time,

 

 

5 minute timeout.

then lockout carbonator pump, which

 

 

 

will generate a service call.

 

 

 

 

 

 

 

 

Carbonated drinks

 

CO2 is out

Replace CO2

are flat (low on

 

 

 

carbonation)

 

 

 

 

 

 

 

 

 

Carbonator tank is 100% filled because

CO2 setting for the carbonator tank is

 

 

the city water pressure exceeds the

75 psig, max water pressure is 60 psig.

 

 

carbonator tank CO2 pressure regulator

If necessary, install a water pressure

 

 

setting.

regulating valve.

 

 

 

 

 

 

 

 

Low water pressure

 

Could be caused by excessively long

Increase line size to 1/2”

 

 

runs (over 40 ft.) of 3/8” water supply

 

 

 

line.

 

 

 

 

 

 

 

Low water pressure

Add water pressure booster pump

 

 

 

 

 

 

Plugged water filter.

Change water filter

 

 

 

 

 

 

Water booster bladder has burst

Replace water booster tank/bladder

 

 

 

 

 

 

 

 

No Syrup or

 

Syrup supply is empty

Replace BIB

Watered down drink

 

 

 

dispensed

 

 

 

 

 

 

 

 

 

BIB pump not working

Replace BIB pump

 

 

 

 

 

 

No CO2 or compressed air supply to

Check CO2 pressure regulator setting.

 

 

BIB pump, or not enough pressure

65 psig recommended. Replace CO2

 

 

 

tank or fix compressor.

 

 

 

 

 

 

 

 

Carbonator pump

 

Power cord for the carbonator pump

Carbonator pump is powered off the

does not start to fill

 

motor is not connected.

main control board inside the electrical

tank

 

 

box of the unit. Check that the umbilical

 

 

 

cord is connected from the unit to the

 

 

 

pump motor terminal box.

 

 

 

 

 

 

 

 

© 2004-2007, IMI Cornelius Inc.

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Publication Number: TP01070

Image 21
Contents Flavorfusion Flavoroverload FLAVORFUSION/FLAVOROVERLOAD Training Manual Table of Contents Publication Number TP01070 2004-2007, IMI Cornelius Inc Theory of Operation Product OverviewSyrup brands psi min Syrup bonus psi max System RequirementsProgramming Mode Flashing Sequences ProgrammingDispense Type 1, Carbonated water dispense Solid LED Valve with Flow Adjusters Setting Water Flow RateSetting a Button to Dispense Non-carbonated Water Only Adjusting Syrup/Water Ratio BrixSetting a Button to Dispense Carbonated Water Only Timed Dispense ProcedureDisassembly MechanicalControl Box Components Valve Removal Back Block Valve Service Carbonator TankMotor Removal System Plumbing Diagram Flavor Fusion -16 Brand Plumbing DiagramInterface Board and Harness PIN-OUT Detail Interface Board DetailFusion POINT-POINT Wiring DiagramWiring Ladder Schematic 115V- Flavor Fusion Ladder Type Wiring DiagramPCB TroubleshootingDispenser Troubleshooting Symptom Cause Remedy 2004-2007, IMI Cornelius Inc Publication Number TP01070 Publication Number TP01070 2004-2007, IMI Cornelius Inc Condition Diagnostics Guide for the Main Control Board see FigureIMI Cornelius Inc