Cornelius TP01070 manual Product Overview, Theory of Operation

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FlavorFusion®/FlavorOverload Training Manual

PRODUCT OVERVIEW

Brand density - 16 brands (14 chilled, 2 ambient) plus up to 8 bonus flavors in 30” wide;

255 lbs capacity cube ice only hopper;

Internal cold carbonation with remote pump;

Total carb/non-carb flexibility on each brand;

Eye catching merchandising;

Improved serviceability of agitator motor;

Bonus flavors programmable for 1-4 second dispense;

Valve positions programmable without special tools or PDA;

Front inlet fittings;

Key lock switch;

10” cup clearance;

30% more drip tray capacity;

THEORY OF OPERATION

The FlavorFusion®/FlavorOverload machine is an above counter ice/beverage unit with multi flavor nozzles and the capability to inject bonus flavors into the finished drink.

The beverage is cooled via ice melting on an aluminum cold plate. Ice is kept on the cold plate by means of an opening in the hopper that drops ice onto the surface during agitation of the ice in the hopper.

The unit contains a mechanical ice chute and gate mechanism.

The ice agitation gear motor is removable from the gear box to ease removal of the motor during ser- vice and lower repair cost.

The unit has six nozzles for dispensing brand and bonus flavors.

Each brand nozzle serves four discreet flavors fed by four syrup valves, one plain water, and one carb water valve. Every position is flexible for use with either carb or non-carb water.

Each bonus nozzle serves four individual flavors intended for injection into the finished drink. Bonus nozzles are fed by four syrup valves only. There is no option to dispense water out of the bonus nozzle without significant plumbing changes.

Bonus flavors require a separate regulator setting on their BIB pumps (20 psi maximum).

Brand and bonus flavors are controlled by means of six interface boards (one interface board per noz- zle). The interface boards are common for each nozzle. Valve positions are configured on the mem- brane switch. No special tool or PDA is required.

Valve flow rates are adjustable for 3.0-3.75 oz/sec finished drink dispense rate.

Unplug the unit or turn off the key switch before attempting any electrical service on the unit, failure to do this can cause damage to the electrical components!

© 2004-2007, IMI Cornelius Inc.

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Publication Number: TP01070

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Contents Flavorfusion Flavoroverload FLAVORFUSION/FLAVOROVERLOAD Training Manual Table of Contents Publication Number TP01070 2004-2007, IMI Cornelius Inc Theory of Operation Product OverviewSyrup brands psi min Syrup bonus psi max System RequirementsDispense Type 1, Carbonated water dispense Solid LED Programming Mode Flashing SequencesProgramming Valve with Flow Adjusters Setting Water Flow RateSetting a Button to Dispense Non-carbonated Water Only Adjusting Syrup/Water Ratio BrixSetting a Button to Dispense Carbonated Water Only Timed Dispense ProcedureControl Box Components DisassemblyMechanical Valve Removal Back Block Motor Removal Valve ServiceCarbonator Tank System Plumbing Diagram Flavor Fusion -16 Brand Plumbing DiagramInterface Board and Harness PIN-OUT Detail Interface Board DetailFusion POINT-POINT Wiring DiagramWiring Ladder Schematic 115V- Flavor Fusion Ladder Type Wiring DiagramPCB TroubleshootingDispenser Troubleshooting Symptom Cause Remedy 2004-2007, IMI Cornelius Inc Publication Number TP01070 Publication Number TP01070 2004-2007, IMI Cornelius Inc Condition Diagnostics Guide for the Main Control Board see FigureIMI Cornelius Inc