Blodgett BG2136 manual Gas Control Valve

Page 20

1.Checking the Gas Supply (Inlet) Pressure

a. With the main gas supply valve closed and the circuit

breaker/fused disconnect in the OFF ("O") position, open

the inlet pressure tap shown in Figure 2-17 and attach a

manometer to the tap.

SECTION 2 - INSTALLATION

b.Volumetric Method

1.Determine the time of 0.1m3 (100 liters) of gas usage as follows.

b. Depress the safety switches to allow the oven to operate.

Consumption (m3/hr.) =

NB (Rated input in kW)

ENGLISH

c.

Open the main gas supply valve. Switch the circuit breaker/

 

fused disconnect to the ON ("I") position.

d.

Start the oven according the directions in the Operation

 

section of this Manual. Adjust the temperature controller to

 

the maximum setting (316°C).

e.

Measure the supply (inlet) pressure.

f.

Switch the oven off. Close the main gas supply valve, and

 

switch the circuit breaker/fused disconnect to the OFF ("O")

 

position. Remove the manometer, and close the inlet tap.

g.

Compare the measured supply (inlet) pressure to the

 

nominal pressures shown in Table 1-5 (in the Description

 

section of this Manual).

If the supply pressure is lower or higher than the nominal pressure, the reason should be investigated and the gas supplier contacted.

For natural gas ovens, if the measured supply pressure is lower than 0.247psi, or higher than 0.363psi, contact the gas supplier. DO NOT OPERATE THE OVEN or adjust the oven controls.

2.Adjusting the Orifice (Manifold) Pressure and Heat Input

To use the orifice pressure method, you must know the specific gas type and quality used. If using the orifice pressure method, you should double-check the input using the volumetric method.

To use the volumetric method, you must know the heat value (HuB) of the gas used. This information is available from your gas supplier.

During these measurements, do not operate any other appliances that use the same gas meter as the oven.

a.Orifice (Manifold) Pressure Method

1.With the main gas supply valve closed and the circuit breaker/fused disconnect in the OFF ("O") position, open the manifold pressure tap shown in Figure 2-16 and attach a manometer to the tap.

2.Remove the cap screw from the pressure adjustment screw (governor) on the gas control valve.

3.Depress the safety switches to allow the oven to operate.

4.Open the main gas supply valve. Switch the circuit breaker/fused disconnect to the ON ("I") position.

5.Start the oven according the directions in the Operation section of this Manual. Adjust the temperature controller to the maximum setting (316°C).

6.Adjust the pressure adjustment screw as necessary to match the correct pressure for the oven's specific gas type. Refer to Table 1-5 in the Description section of this Manual. Turning the adjustment screw clockwise increases the flow, while turning it counterclockwise reduces the flow.

7.Switch the oven off. Close the main gas supply valve, and switch the circuit breaker/fused disconnect to the OFF ("O") position. Remove the manometer, and close the manifold pressure tap.

HuB (Heat [Calorific] value

of gas in kW/m3)

Time (in minutes) of

6

=

 

0.1m3 of gas usage

Consumption

 

2.Check that the main gas supply valve and the circuit breaker/fused disconnect are in the OFF ("O") position.

3.Remove the cap screw from the pressure adjustment screw (governor) on the gas control valve.

4.Depress the safety switches to allow the oven to operate.

5.Open the main gas supply valve. Switch the circuit breaker/fused disconnect to the ON ("I") position.

6.Start the oven according the directions in the Operation section of this Manual. Adjust the temperature controller to the maximum setting (316°C).

7.Adjust the pressure adjustment screw as necessary to match the calculated volume using the time (in minutes) of 0.1m3 of gas usage. Turning the adjustment screw clockwise increases the flow, while turning it counterclockwise reduces the flow.

8.Record the reading obtained from the gas meter and calculate the obtained gas flow. Compare this value to the information in Tables 1-4 and 1-5 in the Description section of this Manual.

9.Switch the oven off. Close the main gas supply valve, and switch the circuit breaker/fused disconnect to the OFF ("O") position. Replace the cap screw onto the gas control valve.

Figure 2-17 - Gas Control Valve

Manifold

pressure tap

(where regulated gas pressure is measured)

Pressure adjustment

screw (under cap)

14

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Contents Page For Your Safety Reputation YOU can Count on Page Table of Contents Page Conveyor Drive Motor Moves the conveyor III. Oven SpecificationsOven Uses Electrical specifications for gas ovens per oven cavity Installation Installation KIT see Figure GAS Inlet Electrical Junction BOX Model BG2136 Triple Oven Dimensions Other ventilation concerns II. Ventilation SystemRequirements III. Assembly Top Panel and Base Pad AssemblyStacking and Top panel installation Stacking11 Conveyor placement 13 Conveyor and master link orientation IV. Electrical Supply Additional Information Gas OvensDuring Pressure Testing Note the Following GAS Supply17 Gas Control Valve BLOWER/HEAT Switch Turns the blower Digital Temperature Controller ContinuouslyMachinery and Control Compartment Safety Switches Location and Description of ControlsII. Normal Operation STEP-BY-STEP Daily Startup ProcedureDaily Shutdown Procedure III. Quick Reference Digital Temperature Controller SP LockOvertemp Heat onEnglish Maintenance Daily Cooling Vents and GrillsII. Maintenance Monthly III. Maintenance Every 3 MonthsSplit Belt Disassembly and Cleaning Top Row T1 T2 T3 T4Disassembling the idler shaft Lubricating the Blower Fan Bearings IV. Maintenance Every 6 MonthsBlower Belt KEY Spare Parts KIT QTY DescriptionEnglish II. Installation KIT QTY Singleoven Doubleoven Tripleoven DescriptionDeutsch Français III. PANELS, END Plugs and Window English IV. Control Compartment English Machinery Compartment and GAS Train Not ShownEnglish VI. Rear Compartment and Blowers Item QTY DescriptionEnglish VII. SINGLE-BELT Conveyors Item QTY Conveyor DescriptionEnglish VIII. SPLIT-BELT Conveyors Conveyor DescriptionEnglish Electrical Wiring Diagrams Wiring diagram, BG2136 Gas Oven 208/240V, 50/60 Hz, 1 Ph Wiring diagram, BG2136 Gas Oven 208/240V, 50/60 Hz, 1 Ph Page