IDEAL INDUSTRIES BUC5034 manual General

WARNING

The boiler shall be assembled and installed by a qualified professional only.

Strict compliance with these assembly, installation and maintenance instructions is a precondition for the correct operation of the boiler

Contents
1.	General		2
	1.1	Technical Specifications of Combination Boilers ..	3
	1.2	Main Dimensions	4
2.	Installing The Boiler		5
	2.1	Boiler Location	5
	2.2	Ventilation	5
	2.3	Assembly	5
	2.4	Levelling	5
	2.5	Hydraulic Connections	6
	2.6	Connection of the Domestic Hot Water Circuit	6
	2.7	Important Recommendations for connecting the
		Boiler to the Heating Circuit and the drinking
		Water Supply	6
	2.8	Example of Installation	7
3. Assembly			8
	3.1	Buccaneer GT Combination Boiler	8
	3.2	Falcon GTE Combination Boiler	11
	3.3	Hydraulic Boiler to Tank Connections (Kit BH46) . 13
4.	Electrical Connections and Controls		14
	4.1	Description	14
	4.2	Operating Principle	14
	4.3	Electrical Connections	15
	4.4	Domestic Hot Water Priority Regulation Mode
		with MB1	15
	4.5	MB1 Domestic Hot Water Sensor	16
	4.6	Heating and Domestic Hot Water Installation	19
	4.7	Connecting the Burner	19
5. Commissioning			20
	5.1	Starting Up	20
	5.2	Commissioning Secondary Circuit	20
6. Maintenance and Periodic Checks			21

1.GENERAL

The boilers of the Buccaneer GT and Falcon GTE Combination Boiler are automatic independent hot-water boilers designed for connecting to a flue which require a separate fuel oil or gas burner.

Models available:

•Heating and domestic hot water:

-Buccaneer GT Combination Boiler - boiler with an MLS 150 litre domestic hot water tank and a standard control panel which is fitted with an MB1 domestic hot water priority and regulation unit.

-Falcon GTE Combination Boiler - boiler with an MLS 150 or 250 litre domestic hot water tank and a standard control panel which is fitted with an MBI domestic hot water priority and regulation unit.

•An option of a Correx electric anode (AM7) may be fitted to any tank replacing the standard magnesium anode for long life.

Important Recommendations

•The boiler/tank assembly must be installed in premises free from frost. Placing the tank as closely as possible to the water supply will minimise energy losses in the pipework which should be lagged in all cases.

•It is advisable to place the boiler/tank assembly on a plinth so that the area can be easily cleaned.

Description

The tanks in high-grade steel are lined on the inside with a vitrified enamel at 850ºC to food standard quality, which protects the tank from corrosion.

The tank is also protected from corrosion by a magnesium anode which must be checked every two years and replaced if necessary (refer to the "Maintenance" chapter on page 21). The heat exchanger fitted in the tank is constructed of smooth tubing. Those surfaces coming into contact with domestic hot water are enamelled.

MLS tanks are heavily insulated in CFC-free polyurethane foam, thus reducing heat losses to a minimum.

The outer casing is in painted sheet metal. The tank has a thermometer.

WARNINGS

-Installation, commissioning and maintenance

must be carried out by a qualified technician, in accordance with installation practices and the instructions in this document.

-Regular maintenance of the equipment is necessary to ensure safe and reliable performance.

-For the guarantee to remain valid, no modifications must be made to the domestic hot water tank.

-Central heating water and domestic hot water must never come into contact. In particular, the exchanger must not circulate domestic hot water.

2 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing