Lochinvar WH 55-399 operation manual Model Air Vent Centerline Width, Prepare wall penetrations

Page 24

4 Sidewall direct venting

Figure 4-3BAlternate Clearance to Forced Air Inlets w/ Field Supplied Fittings

IF LESS

THAN 10’

Installation & Operation Manual

Figure 4-4APVC/CPVC Sidewall Termination Assembly

7’ MIN. ABOVE ANY PUBLIC WALKWAY

36”

MIN.

FORCED AIR

INLET

BIRD

SCREEN

(TYPICAL)

AIR PIPING

VENT PIPING

WALL PLATE

GALVANIZED

THIMBLE

VENT AIR

CENTERLINE WIDTH

VENT PLATE

VENT CAP

Prepare wall penetrations

1.Use the factory supplied wall plate as a template to locate the vent and air intake holes and mounting holes.

Air pipe penetration:

a.Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.

Vent pipe penetration:

a. Cut a hole for the vent pipe. For either combustible

or noncombustible construction, size the vent pipe

hole with at least a 1/2 inch clearance around the

vent pipe outer diameter:

Table 4B Sidewall Vent Centerline Dimensions

Model

Air

Vent

Centerline Width

 

 

 

 

151 - 200

3"

3"

5 5/8"

286

4"

4"

5 5/8"

Figure 4-4BPolypropylene Sidewall Termination Assembly

• 4½ inch hole for 3 inch vent pipe

• 5½ inch hole for 4 inch vent pipe

Drill 3/16" diameter holes for inserting the plastic anchors into the wall.

2.

For Polypropylene Only: Install the vent and air intake

 

sidewall adapters from Table 3F on page 20 into the vent

 

plate. Slide the sidewall retaining bracket down the

 

sidewall adapters flush to the vent plate (FIG. 4-4B).

3.

For PVC/CPVC Only: Install the vent and air intake

 

piping through the wall into the vent plate openings.

 

Use RTV silicone sealant to seal the air pipe. Use the

 

cement/primer listed in Table 3D on page 19 to seal the

 

vent pipe.

4.

Mount and secure the vent plate to the wall, using stainless

 

steel screws.

SIDEWALL ADAPTER (AIR)

SIDEWALL ADAPTER (VENT)

WALL

PLATE

SIDEWALL

RETAINING

PLATE

VENT

PLATE

VENT

CAP

5.

Seal all gaps between the pipes and wall. Seal around the

 

plate to the wall assuring no air gaps.

6.

Assemble the vent cap to the vent plate (see FIG.'s 4-4A

 

and 4-4B). Insert the stainless steel screws into the vent

 

cap screw hole openings and securely attach the vent cap

 

to the vent plate.

7.

Seal all wall cavities.

8.

PVC/CPVC terminations are designed to accommodate

 

any wall thickness of standard constructions per the

 

directions found in this manual.

9.

Stainless steel terminations are designed to penetrate

 

walls with a thickness up to 9.25 inches of standard

 

construction.

GALVANIZED

IMG00085

THIMBLE

 

24

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Contents Models WH 55 Contents When servicing boiler Please read before proceedingBoiler operation Boiler waterKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 55 Ratings Knight Wall Mount Boiler Ahri RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Precautions Vent and air pipingWall mounting location Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting the boiler Mounting to a wood studded wallMounting to a concrete wall Mounting to a metal studded wallGeneral venting Direct venting options Sidewall VentInstall vent and combustion air piping Air intake/vent connectionsRequirements for installation in Canada SizingModel Kit Number Equivalent Vent Length Model Max Vent AirMaterials Air inlet pipe materialsOptional room air Air contaminationApproved PVC/CPVC Vent Pipe and Fittings Material StandardVent pipe Vent fittingsModel PolypropyleneCentrotherm InnoFlue SW Duravent Polypro Stainless steel vent If using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Model Air Vent Centerline Width Prepare wall penetrationsPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage 92 and 3 Concentric Vent Dimensional Drawing reference D on Sidewall termination optional concentric vent models12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations Vertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Vent / Air Inlet Size Minimum Existing Vent / Chase SizeConcentric Venting Arrangement Existing vent as a chaseHydronic piping System water piping methods General piping informationLow water cutoff device Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizing20F Temperature Rise Applications 25F Temperature Rise Applications35F Temperature Rise Applications Pump Size GrundfosSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Connecting gas supply piping Gas connectionsNatural gas Propane GasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply with Low voltage connectionsLine voltage connections Outdoor temperature sensor Louver proving switchFlow switch ThermostatAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management systemInstallation FieldwiringCondensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemClean/Inspect Trap Assembly Check for gas leaks Inspect/fill condensate systemCheck thermostat circuits Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Models 55 Operating Instructions Model Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayAccess modes InstallerUser Knight wall mount boiler control module 1Control PanelCall for Heat Information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance See the following pages for instructions GeneralMaintenance Check ignition ground wiring Check all boiler wiringCheck control settings Flue vent system and air pipingCheck flame signal Cleaning boiler heat exchangerPerform start-up and checks Check burner flameDiagrams PC Interface2Wiring Diagram
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