Lochinvar WH 55-399 operation manual Vertical direct venting, Vent/air termination vertical

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5 Vertical direct venting

Vent/air termination – vertical

￿WARNING Follow instructions below when determining vent location to avoid

possibility of severe personal injury, death or substantial property damage.

Installation & Operation Manual

Figure 5-1APVC/CPVC/Polypropylene Vertical Termination of Air and Vent

ALTERNATE INTAKE LOCATIONS:

INTAKE PIPES MAY BE LOCATED

ANYWHERE WITHIN 24” OF VENT

PIPE

Determine location

Locate the vent/air terminations using the following guidelines:

1.

The total length of piping for vent or air must not exceed

 

the limits given in the General Venting Section on page

 

16 of this manual.

2.

Prepare the vent termination and the air termination

 

elbow (FIG. 5-1A) by inserting bird screens. Bird screens

 

should be obtained locally.

3.

The vent must terminate at least 3 feet above the highest

 

place in which the vent penetrates the roof and at least

 

2 feet above any part of a building within 10 horizontal

BIRD SCREEN (TYPICAL)

COUPLING (FIELD SUPPLIED)

VENT OUTLET

12” MINIMUM ABOVE AIR INLET

VENT

6” MINIMUM ABOVE ROOF / SNOW LINE

COMBUSTION

AIR

feet.

4. The air piping must terminate in a down-turned 180°

return pipe no further than 2 feet from the center of the

Figure 5-1BStainless Steel Vertical Termination of Air and Vent

vent pipe. This placement avoids recirculation of flue

products into the combustion air stream.

5. The vent piping must terminate in an up-turned coupling

as shown in FIG. 5-1A. The top of the coupling must

be at least 1 foot above the air intake. When the vent

termination uses a rain cap as illustrated in FIG. 5-1B

maintain at least 36" (914 mm) above the air inlet. The

air inlet pipe and vent pipe can be located in any desired

position on the roof, but must always be no further than

ALTERNATE INTAKE LOCATIONS: INTAKE PIPES MAY BE LOCATED ANYWHERE WITHIN 24” (610 MM)

OF VENT PIPE

VENT

BIRD SCREEN

(TYPICAL)

2 feet (.6 m) apart and with the vent termination at least

1 foot for PVC and 3 feet for stainless steel, above the air

intake.

6. Maintain the required dimensions of the finished

termination piping as shown in FIG. 5-1A.

7. Do not extend exposed vent pipe outside of building

more than shown in this document. Condensate could

freeze and block vent pipe.

￿ WARNING Rooftop vent and air inlet terminations

must terminate in the same pressure

zone, unless vertical vent sidewall air is set up as shown in the General Venting - Vertical Vent, Sidewall Air Section.

6" (152 MM) MINIMUM

ABOVE ROOF /

SNOW LINE

COM,BUSTION

AIR

VENT OUTLET

36” (914 MM) MINIMUM

ABOVE AIR INLET

8.Locate terminations so they are not likely to be damaged by foreign objects or subject to buildup of leaves or sediment.

Prepare roof penetrations

1.Air pipe penetration:

a.Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter.

2.Vent pipe penetration:

a.Cut a hole for the vent pipe. For either combustible or noncombustible construction, size the vent pipe hole with at least a 1/2 inch clearance around the vent pipe outer diameter:

3½ inch hole for 2 inch vent pipe

4½ inch hole for 3 inch vent pipe

b.Insert a galvanized metal thimble in the vent pipe hole.

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Contents Models WH 55 Contents Please read before proceeding When servicing boilerBoiler operation Boiler waterStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 55 Knight Wall Mount Boiler Ahri Rating RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping PrecautionsWall mounting location Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a wood studded wall Mounting the boilerMounting to a concrete wall Mounting to a metal studded wallDirect venting options Sidewall Vent General ventingAir intake/vent connections Install vent and combustion air pipingSizing Requirements for installation in CanadaModel Kit Number Equivalent Vent Length Model Max Vent AirAir inlet pipe materials MaterialsAir contamination Optional room airMaterial Standard Approved PVC/CPVC Vent Pipe and FittingsVent pipe Vent fittingsCentrotherm InnoFlue SW Duravent Polypro ModelPolypropylene Stainless steel vent Sidewall direct venting If using the alternate sidewall terminationVent/air termination sidewall Determine location2AClearance to Gravity Air Inlets Prepare wall penetrations Model Air Vent Centerline WidthMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied Option Description and usage Sidewall termination installation Sidewall termination optional concentric vent Sidewall termination optional concentric vent models 92 and 3 Concentric Vent Dimensional Drawing reference D onMultiventing sidewall terminations 12Concentric Vent Sidewall AttachmentPrepare roof penetrations Vertical direct ventingVent/air termination vertical Vertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsVent / Air Inlet Size Minimum Existing Vent / Chase Size Alternate vertical concentric ventingConcentric Venting Arrangement Existing vent as a chaseSystem water piping methods General piping information Hydronic pipingLow water cutoff device Chilled water systemNear boiler piping components Circulator sizing Near boiler piping connections25F Temperature Rise Applications 20F Temperature Rise Applications35F Temperature Rise Applications Pump Size GrundfosVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementLine voltage connections Field wiringInstallation must comply with Low voltage connections Louver proving switch Outdoor temperature sensorFlow switch ThermostatWiring of the cascade Alarm contactsSystem supply sensor Boiler management systemFieldwiring InstallationCondensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck for gas leaks Inspect/fill condensate system Clean/Inspect Trap AssemblyCheck thermostat circuits Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Models 55 Operating Instructions Model Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationUser Access modesInstaller 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance See the following pages for instructions GeneralMaintenance Check all boiler wiring Check ignition ground wiringCheck control settings Flue vent system and air pipingCleaning boiler heat exchanger Check flame signalPerform start-up and checks Check burner flamePC Interface Diagrams2Wiring Diagram