Lochinvar WH 55-399 operation manual Gas Pressure, Gas valve replacement

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7 Gas connections (continued)

Installation & Operation Manual

￿WARNING

When re-tightening the set screw, be sure to tighten securely to prevent gas leaks.

Do not check for gas leaks with an open flame -- use the bubble test. Failure to use the bubble test or check for gas leaks can cause severe personal injury, death, or substantial property damage.

Gas Pressure

The gas pressure must remain between 4 inches w.c. (natural), 8 inches w.c. (LP) minimum and 14 inches w.c. (natural and LP) maximum during stand-by (static) mode and while in operating (dynamic) mode. If an in-line regulator is used, it must be a minimum of 10 feet from the Knight wall mount boiler. It is very important that the gas line is properly purged by the gas supplier or utility company. Failure to properly purge the lines or improper line sizing, will result in ignition failure. The

14.Turn on the gas supply at the manual gas valve.

15.Turn on power at source.

16.Adjust the temperature set point on the control panel of the SMART SYSTEM control module to the desired water temperature so the appliance will call for heat.

17.Check burner performance by cycling the system while you observe burner response. The burner should ignite promptly. Flame pattern should be stable. Turn system off and allow burner to cool, then cycle burner again to ensure proper ignition and flame characteristics.

problem is especially noticeable in NEW LP installations and also in empty tank situations. This can also occur when a utility company shuts off service to an area to provide maintenance to their lines.

Gas valve replacement

The gas valve MUST NOT be replaced with a conventional gas valve under any circumstances. As an additional safety feature, this gas valve has a flanged connection to the venturi and blower.

Figure 7-3Inlet Gas Supply Check

A

￿WARNING

￿WARNING

Failure to follow all precautions could result in fire, explosion, or death!

DO NOT adjust gas valve outlet pressure. The gas valve is factory-set for the correct outlet pressure. This setting is suitable for natural gas and propane, requiring no field adjustment. Attempting to alter the gas valve outlet pressure could result in damage to the valve, causing potential severe personal injury, death, or substantial property damage.

LOOSEN SET SCREW [1] FULL TURN

THEN PLACE TUBING OVER PRESSURE TAP

IMG00163

DETAIL A

 

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Contents Models WH 55 Contents Boiler water When servicing boilerPlease read before proceeding Boiler operationStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 55 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingAir intake/vent connections Install vent and combustion air pipingModel Max Vent Air Requirements for installation in CanadaSizing Model Kit Number Equivalent Vent LengthAir inlet pipe materials MaterialsAir contamination Optional room airVent fittings Approved PVC/CPVC Vent Pipe and FittingsMaterial Standard Vent pipeModel PolypropyleneCentrotherm InnoFlue SW Duravent Polypro Stainless steel vent Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Model Air Vent Centerline WidthMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionSidewall termination installation Sidewall termination optional concentric ventDescription and usage Sidewall termination optional concentric vent models 92 and 3 Concentric Vent Dimensional Drawing reference D onMultiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVertical direct venting Vent/air termination verticalPrepare roof penetrations Vertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsExisting vent as a chase Alternate vertical concentric ventingVent / Air Inlet Size Minimum Existing Vent / Chase Size Concentric Venting ArrangementChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsPump Size Grundfos 20F Temperature Rise Applications25F Temperature Rise Applications 35F Temperature Rise ApplicationsSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Gas connections Connecting gas supply pipingPropane Gas Natural gasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementField wiring Installation must comply with Low voltage connectionsLine voltage connections Thermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensorFieldwiring InstallationCondensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Inspect/fill condensate system Check thermostat circuitsCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Models 55 Operating Instructions Model Natural Gas Propane Set space heating operationVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationAccess modes InstallerUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Dial Function See the following pages for instructions General Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Flue vent system and air piping Check ignition ground wiringCheck all boiler wiring Check control settingsCheck burner flame Check flame signalCleaning boiler heat exchanger Perform start-up and checksPC Interface Diagrams2Wiring Diagram

WH 55-399 specifications

The Lochinvar WH 55-399 is a high-efficiency water heater designed for residential and commercial applications, offering a reliable solution for hot water needs. This model represents an advanced approach to water heating, combining cutting-edge technologies and features that ensure optimal performance and energy efficiency.

One of the standout features of the Lochinvar WH 55-399 is its high thermal efficiency, which is a key factor in reducing energy consumption and operating costs. With an efficiency rating exceeding 90%, this water heater ensures that more energy is converted into usable hot water, making it an environmentally friendly choice.

The WH 55-399 utilizes advanced condensing technology, which allows it to extract additional heat from the exhaust gases before they are expelled. This process not only increases efficiency but also significantly decreases greenhouse gas emissions. The unit is also equipped with an intelligent control system that allows for precise temperature adjustments, ensuring that the user has an optimal supply of hot water while maintaining energy savings.

Another important aspect of this model is its impressive recovery rate. The ability to quickly heat water after a significant draw ensures that users will not experience interruptions in their hot water supply, making it ideal for busy households or commercial environments. This is particularly beneficial in applications requiring consistent hot water availability, such as restaurants or athletic facilities.

The Lochinvar WH 55-399 is designed with durability in mind. Constructed from high-quality materials, this water heater boasts a robust tank lined with corrosion-resistant coatings, extending the lifespan of the unit and reducing maintenance needs. Additionally, it features a reliable gas burner and a well-insulated tank, contributing to its overall efficiency and performance.

Safety is also a priority with the WH 55-399. The unit incorporates multiple safety features, including a flame sensor, automatic shut-off valve, and over-temperature protection, ensuring peace of mind for users.

In summary, the Lochinvar WH 55-399 stands out with its combination of high efficiency, advanced technology, and durable construction. Whether for residential or commercial use, this water heater provides a dependable and cost-effective solution for all hot water needs. Its innovative design and performance characteristics make it a top choice for anyone seeking a premium water heating option.
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