Lochinvar WH 55-399 operation manual 3Single Boiler Primary / Secondary Piping

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Installation & Operation Manual

6 Hydronic piping

Figure 6-3Single Boiler - Primary / Secondary Piping

PRESSURE REDUCING VALVE

BACKFLOW

PREVENTER

PRESSURE GAUGE

MAKE UP WATER		AIR
		AIR
SYSTEM SUPPLY		SEPARATOR
SYSTEM SUPPLY
	SENSOR	MAY SUBSTITUTE LOW LOSS HEADER
TO			FROM
SYSTEM			SYSTEM
	SYSTEM	NOT TO EXCEED 4 PIPE DIA OR MAX. OF 12" APART
BALL VALVE	SYSTEM
BALL VALVE	CIRCULATOR	Y-STRAINER
(TYPICAL)		Y-STRAINER
(TYPICAL)		(RECOMMENDED)
		(RECOMMENDED)
		FLOW CHECK
	EXPANSION	VALVE
	TANK	DOMESTIC	ANTI-SCALD	HOT
		DOMESTIC	ANTI-SCALD	HOT
		HOT WATER	MIXING VALVE	WATER
	DRAIN POINT	CIRCULATOR		OUT
	(TYPICAL)
				COLD
	BOILER			WATER
	CIRCULATOR			IN

PRESSURE

RELIEF

VALVE

	BOILER
		INDIRECT
UNION	DRAIN	DHW TANK
UNION
(TYPICAL)
TEMPERATURE /
PRESSURE
GAUGE

NOTICE

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

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Contents Models WH 55 Contents Boiler operation When servicing boilerPlease read before proceeding Boiler waterKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 55 Ratings Knight Wall Mount Boiler Ahri RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Wall mounting location PrecautionsVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a concrete wall Mounting the boilerMounting to a wood studded wall Mounting to a metal studded wallGeneral venting Direct venting options Sidewall VentInstall vent and combustion air piping Air intake/vent connectionsModel Kit Number Equivalent Vent Length Requirements for installation in CanadaSizing Model Max Vent AirMaterials Air inlet pipe materialsOptional room air Air contaminationVent pipe Approved PVC/CPVC Vent Pipe and FittingsMaterial Standard Vent fittingsCentrotherm InnoFlue SW Duravent Polypro ModelPolypropylene Stainless steel vent Vent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Determine location2AClearance to Gravity Air Inlets Model Air Vent Centerline Width Prepare wall penetrationsPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminationsDescription and usage Sidewall termination installationSidewall termination optional concentric vent 92 and 3 Concentric Vent Dimensional Drawing reference D on Sidewall termination optional concentric vent models12Concentric Vent Sidewall Attachment Multiventing sidewall terminationsPrepare roof penetrations Vertical direct ventingVent/air termination vertical Vertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalConcentric Venting Arrangement Alternate vertical concentric ventingVent / Air Inlet Size Minimum Existing Vent / Chase Size Existing vent as a chaseLow water cutoff device Hydronic pipingSystem water piping methods General piping information Chilled water systemNear boiler piping components Near boiler piping connections Circulator sizing35F Temperature Rise Applications 20F Temperature Rise Applications25F Temperature Rise Applications Pump Size GrundfosVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connections Flow switch Outdoor temperature sensorLouver proving switch ThermostatSystem supply sensor Alarm contactsWiring of the cascade Boiler management systemInstallation FieldwiringCondensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemCheck thermostat circuits Clean/Inspect Trap AssemblyCheck for gas leaks Inspect/fill condensate system Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Models 55 Operating Instructions Model Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayUser Access modesInstaller Knight wall mount boiler control module 1Control PanelCall for Heat Information Dial Function Owner maintenance Maintenance Maintenance and annual startupService technician See the following pages for instructions GeneralMaintenance Check control settings Check ignition ground wiringCheck all boiler wiring Flue vent system and air pipingPerform start-up and checks Check flame signalCleaning boiler heat exchanger Check burner flameDiagrams PC Interface2Wiring Diagram