Lochinvar WH 55-399 Approved PVC/CPVC Vent Pipe and Fittings, Material Standard, Vent pipe

Page 19

Installation & Operation Manual

3 General venting (continued)

PVC/CPVC

This product has been approved for use with the PVC/CPVC vent materials listed in Table 3D.

Installing vent and air piping

1.

Work from the boiler to vent or air termination. Do not

 

exceed the lengths given in this manual for the air or vent

 

piping.

2.

Cut pipe to the required lengths and deburr the inside

 

and outside of the pipe ends.

￿WARNING

NOTICE

The vent connection to the appliance must be made with the starter piece provided with the appliance if PVC/CPVC vent is to be used. The field provided vent fittings must be cemented to the CPVC pipe section using an “All Purpose Cement” suitable for PVC and CPVC pipe. Use only the vent materials, primer, and cement specified in Table 3D to make the vent connections. Failure to follow this warning could result in fire, personal injury, or death.

Use only cleaners, primers, and solvents that are approved for the materials which are joined together.

3.

Chamfer outside of each pipe end to ensure even

 

cement distribution when joining.

4.

Clean all pipe ends and fittings using a clean dry rag.

 

(Moisturewillretardcuringanddirtorgreasewillprevent

 

adhesion.)

5.

Dry fit vent or air piping to ensure proper fit up before

 

assembling any joint. The pipe should go a third to

 

two-thirds into the fitting to ensure proper sealing after

 

cement is applied.

6.

Priming and Cementing:

 

a. Handle fittings and pipes carefully to prevent

 

contamination of surfaces.

 

b. Apply a liberal even coat of primer to the fitting

 

socket and to the pipe end to approximately 1/2"

NOTICE

All PVC vent pipes must be glued, properly

supported, and the exhaust must be

 

pitched a minimum of a 1/4 inch per foot

 

back to the boiler (to allow drainage of

 

condensate).

￿WARNING Insulation should not be used on PVC or CPVC venting materials. The use of

insulation will cause increased vent wall temperatures, which could result in vent pipe failure.

Table 3D PVC/CPVC Vent Pipe, and Fittings

Approved PVC/CPVC Vent Pipe and Fittings

Item

Material

Standard

 

PVC Schedule 40, 80

ANSI/ASTM D1785

Vent pipe

PVC - DWV

ANSI/ASTM D2665

 

CPVC Schedule 40, 80

ANSI/ASTM F441

 

PVC Schedule 40

ANSI/ASTM D2466

Vent fittings

PVC Schedule 80

ANSI/ASTM D2467

 

CPVC Schedule 80

ANSI/ASTM F439

Pipe Cement /

PVC

ANSI/ASTM D2564

Primer

CPVC

ANSI/ASTM F493

NOTICE: DO NOT USE CELLULAR (FOAM) CORE PIPE

NOTE: In Canada, CPVC and PVC vent pipe, fittings and cement/ primer must be ULC-S636 certified.

 

beyond the socket depth.

c.

Apply a second primer coat to the fitting socket.

d.

While primer is still wet, apply an even coat of

 

approved cement to the pipe equal to the depth of

 

the fitting socket along with an even coat of

 

approved cement to the fitting socket.

e.

Apply a second coat of cement to the pipe.

f.

While the cement is still wet, insert the pipe into

 

the fitting, if possible twist the pipe a 1/4 turn as

 

you insert it. NOTE: If voids are present,

 

sufficient cement was not applied and joint could

 

be defective.

g.

Wipe excess cement from the joint removing ring

 

or beads as it will needlessly soften the pipe.

Figure 3-7Near Boiler PVC/CPVC Venting

CPVC STARTER PIECE

19

Image 19
Contents Models WH 55 Contents Boiler water When servicing boilerPlease read before proceeding Boiler operationStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 55 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingAir intake/vent connections Install vent and combustion air pipingModel Max Vent Air Requirements for installation in CanadaSizing Model Kit Number Equivalent Vent LengthAir inlet pipe materials MaterialsAir contamination Optional room airVent fittings Approved PVC/CPVC Vent Pipe and FittingsMaterial Standard Vent pipePolypropylene ModelCentrotherm InnoFlue SW Duravent Polypro Stainless steel vent Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Model Air Vent Centerline WidthMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 92 and 3 Concentric Vent Dimensional Drawing reference D onMultiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct ventingPrepare roof penetrations Vertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsExisting vent as a chase Alternate vertical concentric ventingVent / Air Inlet Size Minimum Existing Vent / Chase Size Concentric Venting ArrangementChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsPump Size Grundfos 20F Temperature Rise Applications25F Temperature Rise Applications 35F Temperature Rise ApplicationsVariable speed pump setup Smart System / Multi-temperature loop control optionVariable speed pump option 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementInstallation must comply with Low voltage connections Field wiringLine voltage connections Thermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensorFieldwiring InstallationCondensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Inspect/fill condensate system Check thermostat circuitsCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Models 55 Operating Instructions Model Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Dial Function See the following pages for instructions General Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Flue vent system and air piping Check ignition ground wiringCheck all boiler wiring Check control settingsCheck burner flame Check flame signalCleaning boiler heat exchanger Perform start-up and checksPC Interface Diagrams2Wiring Diagram

WH 55-399 specifications

The Lochinvar WH 55-399 is a high-efficiency water heater designed for residential and commercial applications, offering a reliable solution for hot water needs. This model represents an advanced approach to water heating, combining cutting-edge technologies and features that ensure optimal performance and energy efficiency.

One of the standout features of the Lochinvar WH 55-399 is its high thermal efficiency, which is a key factor in reducing energy consumption and operating costs. With an efficiency rating exceeding 90%, this water heater ensures that more energy is converted into usable hot water, making it an environmentally friendly choice.

The WH 55-399 utilizes advanced condensing technology, which allows it to extract additional heat from the exhaust gases before they are expelled. This process not only increases efficiency but also significantly decreases greenhouse gas emissions. The unit is also equipped with an intelligent control system that allows for precise temperature adjustments, ensuring that the user has an optimal supply of hot water while maintaining energy savings.

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The Lochinvar WH 55-399 is designed with durability in mind. Constructed from high-quality materials, this water heater boasts a robust tank lined with corrosion-resistant coatings, extending the lifespan of the unit and reducing maintenance needs. Additionally, it features a reliable gas burner and a well-insulated tank, contributing to its overall efficiency and performance.

Safety is also a priority with the WH 55-399. The unit incorporates multiple safety features, including a flame sensor, automatic shut-off valve, and over-temperature protection, ensuring peace of mind for users.

In summary, the Lochinvar WH 55-399 stands out with its combination of high efficiency, advanced technology, and durable construction. Whether for residential or commercial use, this water heater provides a dependable and cost-effective solution for all hot water needs. Its innovative design and performance characteristics make it a top choice for anyone seeking a premium water heating option.