Lochinvar WH 55-399 operation manual Make UP Water

Page 39

Installation & Operation Manual

6 Hydronic piping (continued)

Figure 6-4Single Boiler - Single Temperature with Zone Valves - DHW Priority

	ZONE #1
PRESSURE	PRESSURE
REDUCING VALVE	GAUGE	ZONE #3
	ZONE #2	ZONE #3
BACKFLOW
PREVENTER
MAKE UP
WATER
SYSTEM SUPPLY SENSOR
AIR SEPARATOR
	SYSTEM
	CIRCULATOR
	EXPANSION
	TANK

ZONE #4

ZONE VALVES (TYPICAL)

DIFFERENTIAL PRESSURE BYPASS VALVE (RECOMMENDED)

	MAY SUBSTITUTE LOW LOSS HEADER
BALL VALVE	NOT TO EXCEED 4 PIPE DIA OR MAX. OF 12" APART
BALL VALVE
(TYPICAL)
	Y-STRAINER		HOT
	Y-STRAINER		WATER
	(RECOMMENDED)		WATER
	(RECOMMENDED)		OUT
			OUT
DRAIN POINT	FLOW CHECK	DOMESTIC	ANTI-SCALD
(TYPICAL)	VALVE	HOT WATER	MIXING VALVE
		CIRCULATOR
			COLD
BOILER			WATER
CIRCULATOR			IN
	PRESSURE
	RELIEF VALVE

BOILER

UNION

(TYPICAL)DRAIN

TEMPERATURE /

PRESSURE

GAUGE

NOTICE

Please note that these illustrations are meant to show system piping concept only, the installer is responsible

for all equipment and detailing required by local codes.	39

Image 39

Contents Models WH 55 Contents Boiler water When servicing boilerPlease read before proceeding Boiler operationStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 55 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingAir intake/vent connections Install vent and combustion air pipingModel Max Vent Air Requirements for installation in CanadaSizing Model Kit Number Equivalent Vent LengthAir inlet pipe materials MaterialsAir contamination Optional room airVent fittings Approved PVC/CPVC Vent Pipe and FittingsMaterial Standard Vent pipeModel PolypropyleneCentrotherm InnoFlue SW Duravent Polypro Stainless steel vent Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Model Air Vent Centerline WidthMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionSidewall termination installation Sidewall termination optional concentric ventDescription and usage Sidewall termination optional concentric vent models 92 and 3 Concentric Vent Dimensional Drawing reference D onMultiventing sidewall terminations 12Concentric Vent Sidewall AttachmentVertical direct venting Vent/air termination verticalPrepare roof penetrations Vertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsExisting vent as a chase Alternate vertical concentric ventingVent / Air Inlet Size Minimum Existing Vent / Chase Size Concentric Venting ArrangementChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connections Pump Size Grundfos 20F Temperature Rise Applications 25F Temperature Rise Applications 35F Temperature Rise ApplicationsSmart System / Multi-temperature loop control option Variable speed pump setupVariable speed pump option 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Gas connections Connecting gas supply pipingPropane Gas Natural gasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementField wiring Installation must comply with Low voltage connectionsLine voltage connections Thermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensorFieldwiring InstallationCondensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Inspect/fill condensate system Check thermostat circuitsCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Models 55 Operating Instructions Model Natural Gas Propane Set space heating operationVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationAccess modes InstallerUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Dial Function See the following pages for instructions General Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Flue vent system and air piping Check ignition ground wiringCheck all boiler wiring Check control settingsCheck burner flame Check flame signalCleaning boiler heat exchanger Perform start-up and checksPC Interface Diagrams2Wiring Diagram

6 Hydronic piping (continued)

Figure 6-4Single Boiler - Single Temperature with Zone Valves - DHW Priority

MAKE UP

WATER

ZONE #4