Lochinvar WH 55-399 operation manual Near boiler piping connections, Circulator sizing

Page 35

Installation & Operation Manual

6 Hydronic piping (continued)

Near boiler piping connections

Figure 6-1ANear Boiler Piping

 

 

Figure 6-1BNear Boiler Piping w/Low Loss Header

 

 

 

 

 

 

AIR

 

 

 

 

 

 

 

AIR

 

 

 

VENT

 

 

 

 

 

 

 

VENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOMESTIC

OUTLET

 

 

 

 

 

 

 

 

 

 

HOT WATER

 

 

 

 

DOMESTIC HOT

 

 

 

 

INLET

 

 

 

 

 

OUTLET

 

 

PUMP

 

 

 

 

 

 

 

 

 

 

 

 

WATER PUMP

 

INLET

 

 

INDIRECT

 

 

 

 

 

M

 

 

 

 

 

DOMESTIC

CONDENSATE

 

 

 

O

 

 

 

 

M

 

 

R

INDIRECT

 

 

 

 

 

 

F

 

 

 

 

O

HOT WATER

 

 

 

 

 

 

 

 

FR

 

DRAIN

 

 

 

 

DOMESTIC

 

CONDENSATE

 

O

TANK

 

 

 

 

 

HOT WATER

 

DRAIN

T

M

 

 

O

 

 

TANK

 

 

 

 

 

 

T

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

SYSTEM

 

 

 

Y

 

 

 

 

 

 

BOILER

 

 

S

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

PUMP

 

 

T

 

 

 

 

 

 

 

 

 

 

SYSTEM

 

 

TO

FROM

SYSTEM

 

 

 

 

 

SENSOR

 

 

 

 

 

 

 

 

 

AIR

VALVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO FLOOR

 

 

SYSTEM

TO FLOOR

SEPARATORCHECK

 

 

 

 

 

 

DRAIN

 

 

PUMP

DRAIN

AIR VENT

 

 

 

 

 

 

 

 

 

 

VALVE

 

 

 

SYSTEM

 

 

 

 

 

BOILER

 

 

 

 

 

 

 

 

 

 

 

 

PUMP

 

 

 

 

 

PUMP

 

 

 

 

 

 

 

Y-STRAINER

AIR

 

 

 

 

 

 

 

FILL VALVE

 

(RECOMMENDED)

 

 

 

 

 

 

 

 

SEPARATOR

 

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

Y-STRAINER

 

 

 

 

 

 

 

T

EXPANSION TANK

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

SY

 

 

(RECOMMENDED)

 

 

 

 

 

 

 

M

 

 

 

 

 

 

 

 

EXPANSION TANK

O

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

LOW LOSS HEADER

 

 

 

 

 

DRAIN (TYPICAL)

 

 

 

 

 

(TYPICAL)

 

 

 

DRAIN VALVE

 

 

 

 

Circulator sizing

The Knight wall mount boiler heat exchanger does have a pressure drop, which must be considered in your system design. Refer to the graph in FIG. 6-2 for pressure drop through the Knight wall mount boiler heat exchanger.

35

Image 35
Contents Models WH 55 Contents Boiler water When servicing boilerPlease read before proceeding Boiler operationStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 55 Knight Wall Mount Boiler Ahri Rating RatingsBefore locating the boiler, check Installation must comply withCloset and alcove installations Determine boiler location1Closet Installation Minimum Required Clearances Prevent combustion air contamination PrecautionsVent and air piping Wall mounting locationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a metal studded wall Mounting the boilerMounting to a wood studded wall Mounting to a concrete wallDirect venting options Sidewall Vent General ventingAir intake/vent connections Install vent and combustion air pipingModel Max Vent Air Requirements for installation in CanadaSizing Model Kit Number Equivalent Vent LengthAir inlet pipe materials MaterialsAir contamination Optional room airVent fittings Approved PVC/CPVC Vent Pipe and FittingsMaterial Standard Vent pipeCentrotherm InnoFlue SW Duravent Polypro ModelPolypropylene Stainless steel vent Determine location If using the alternate sidewall terminationSidewall direct venting Vent/air termination sidewall2AClearance to Gravity Air Inlets Prepare wall penetrations Model Air Vent Centerline WidthMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionDescription and usage Sidewall termination installationSidewall termination optional concentric vent Sidewall termination optional concentric vent models 92 and 3 Concentric Vent Dimensional Drawing reference D onMultiventing sidewall terminations 12Concentric Vent Sidewall AttachmentPrepare roof penetrations Vertical direct ventingVent/air termination vertical Vertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminations Existing vent as a chase Alternate vertical concentric venting Vent / Air Inlet Size Minimum Existing Vent / Chase Size Concentric Venting ArrangementChilled water system Hydronic pipingSystem water piping methods General piping information Low water cutoff deviceNear boiler piping components Circulator sizing Near boiler piping connectionsPump Size Grundfos 20F Temperature Rise Applications25F Temperature Rise Applications 35F Temperature Rise ApplicationsVariable speed pump option Smart System / Multi-temperature loop control optionVariable speed pump setup 3Single Boiler Primary / Secondary Piping Make UP Water Indirect Number of Units Boiler Member 8Single Boiler Multiple Temperature DHW Priority Model Required Pipe Sizes Boiler Make UP Boiler Gas connections Connecting gas supply pipingPropane Gas Natural gasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas Pressure Gas valve replacementLine voltage connections Field wiringInstallation must comply with Low voltage connections Thermostat Outdoor temperature sensorLouver proving switch Flow switchBoiler management system Alarm contactsWiring of the cascade System supply sensorFieldwiring InstallationCondensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Clean/Inspect Trap AssemblyCheck for gas leaks Inspect/fill condensate system Check thermostat circuitsCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctly2Operating Instructions Models 55 Operating Instructions Model Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationUser Access modesInstaller 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Dial Function See the following pages for instructions General Maintenance Maintenance and annual startupService technician Owner maintenanceMaintenance Flue vent system and air piping Check ignition ground wiringCheck all boiler wiring Check control settingsCheck burner flame Check flame signalCleaning boiler heat exchanger Perform start-up and checksPC Interface Diagrams2Wiring Diagram