Walker MT Clogging Checklist, Forward, Blade Rotation for GHS Mower Deck View from underneath

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Operating Instructions

Clogging Checklist

In case of clogging, there will be a distinct change in the sound of the blower, i.e., the blower sound will stop. Also, the mower deck will begin to leave a trail of grass clippings. When this occurs, stop the engine, disconnect the spark plug wires, and make sure all movement has stopped before attempt- ing to unclog.

DANGER

NEVER place hands under the mower deck or in the GHS blower discharge chute. Use a stick or similar tool to remove any clogged material.

Normally, any clogging will first develop at the back of the mower deck in the discharge opening into the blower chute. Clogging at this point does not indi- cate a particular problem in this part of the system, but is a symptom of something restrict- ing the flow of material throughout the entire system. The following list of items should be checked if a pattern of clogging begins to develop. All of these items are capable of causing clogging at the back of the deck.

Check to see if the RH and LH mower blades are installed for the correct rotation - install blades so the cutting edges move toward each other.

Blades Must Operate at

 

Right Angles (90 Degrees)

FORWARD

 

Mounting Nut

Torque = 60 ft-lb

Rear Discharge(81.3 Nm) Chute

Blade Rotation for GHS Mower Deck

(view from underneath)

Check the amount of flat section remaining at blade tip. This is the area that is ground away (re- moved) when the blades are sharpened. If too much of the flat section is removed, the “air lift” perfor- mance or “shovel” effect of the blade deteriorates to the point that discharge of grass clippings into the blower chute is marginal. Replace cutter blades if less than 3/4 in. (19 mm) flat section remains at the blade tip.

Check that the interior of the deck housing and baffling is reasonably clean and free of grass and dirt buildup. While some degree of material buildup can be tolerated, a point is finally reached where the flow of air and grass clippings is restricted.

NOTE: One condition that quickly causes a buildup of material in the deck housing is mowing grass and/or weeds which are “juicy.” The material collects under the deck with sticky, green juice. Clo- ver and weeds are especially a problem. The mow- er deck will need to be cleaned frequently when op- erating in these conditions.

Check the deck cutting height setting. When working in thick, tall grass, lower deck settings [1 to 2 in. (25 to 51 mm) cutting heights] tend to restrict airflow from moving into and under the deck. Raising the deck cutting height will signifi- cantly increase airflow and reduce clogging when working in thick, tall grass.

Check the interior of the chute connecting the mower deck to the blower for smoothness and freedom from obstruction.

Check the blower wheel for bent blades and excessive clearance between the blade tip and the blower housing. A clearance greater than 1/8 in. (3 mm) will cause a significant loss of blower performance.

Check the blower discharge chute into the grass catcher for smoothness and freedom from ob- struction.

Check the elbow inside the grass catcher for a buildup of material in the radius of the elbow. In certain conditions (damp/dirty grass) a considera- ble “clump” of material can accumulate at this point, greatly restricting material and airflow.

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Contents Please Read and Save These Instructions Foreword Table of Contents Mower Deck Gearbox Replacement GHS Blower Assembly Engine Air Cleaner SystemGrass Buildup in Mower Housing REPLACING/REPAIRINGFill In By Purchaser General InformationGlossary Identifying Number LocationsServicing of Engine and Drivetrain Components Transmission SpecificationsEngine Electrical SystemBlade Drive TransmissionTransmission Fluid Ground Travel SpeedBlade Size Typical Curb Weight ApproximateTire Pressure Mower DeckSeat Drive BeltsFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOBefore Operating Safety InstructionsDo not mow with bystanders in the area Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Wet Battery Service Assembly InstructionsSetup Instructions Battery ServiceDeck Caster Wheels Installation Battery ChargingBattery Installation Battery Installation Mower Deck AssemblyMower Deck lnstallation on Tractor Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Deck InstallationMower Deck Installation PTO Shaft Connection Installing PTO Quick CouplerCoupler Ring Locked Position Deck Leveling Deck Counterweight Spring InstallationMachine must be shut off during this procedure Deck LevelingTions Refer to Adjustments of Carburetor in MainteRefer to CHECKING/SERVICING the Battery Refer to Gear Axle Lubrication in MaintenanceDeck Secured in TILT-UP Position Adjust Mower Cutting HEIGHT, if RE- Quired Operating Controls Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Engine ChokeBlade Clutch PTO Choke and Throttle LocationEngine Throttle Steering LeversOptional Cold Start Lever Normal Operating Position Front Body Latch ReleaseLockout Lever Location Optional Cold Start Lever Jackshaft Drive Belt ReleaseOperating Controls Top View from Drivers Point of View Instrument Panel Voltmeter Ignition SwitchIgnition Switch HourmeterDisengaged Starting the EngineOptional Cold Start Lever Keep feet on footrests all times when the machine is moving Adjusting Ground Speed and SteeringEngaging the Mower Correct Operator Hand Position On the ControlsBlade Clutch Disengaged Blade Clutch EngagedStopping the Machine Lockout Lever Normal Operating Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Freewheel PositionSide Discharge Shield in Lowest Position Recommendations for MowingMaximum Recommended Side Slope Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components GHS Model OnlyBlower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from underneath Grass Catcher Screen Removal for Cleaning PowerfilFull Signal Horn Cleaning the GHS Exhaust ScreenPinch Point Spring Loaded Door Catcher Door Safety LatchUsing the Dump Bag 7.0 Bushel Catcher Tailgate DumpingDumping Catcher into Dump Bag Power Dump OptionPower Dump Components Tools should be performed by a trained technician Maintenance InstructionsMaintenance procedures requiring special training or Service Item 100 200 Every Daily Hours Yearly 2YearsImportant Tips for Care of the Kohler Engine Engine Oil LubricationDipstick Operating Range Grease Fitting and Oil Point Lubrication Oil Drain/Oil Filter LocationIdent Lubrication Location Type Chassis and Deck Lubrication Points Blade Spindle Lubrication Mower Deck Gearbox LubricationMower Deck Gearboxes DSD52 or DSD62 Mower Deck Lubrication∙ Change axle oil every 1000 hours or two 2 years Checking Gearbox Oil LevelDipstick Location, Tractor PTO Gearbox Gear Axle LubricationTransmission Reservoir Air Bleed Plug Location Checking Hydrostatic Transmission Fluid LevelChanging Hydrostatic Transmission Fluid Engine Air Cleaner System Components CleaningAir Restriction Gauge Location Turbine PrecleanerDonaldson Radialseal Air Cleaner Primary Air Cleaner Components Shown with cover being removedAir Filter Element Replacement Paper Element Kohler Air Cleaner Secondary Foam PrecleanerCooling System Airflow Air Filter Reinstallation Engine Cooling SystemEngine Air Intake Screen Cooling Fin Access Panels Air Intake SystemDeck Secured in UP Position Non-Tilting DecksTilt-Up Decks Inspect the blower frequently for dirt buildup Electrolyte Level BatteryHydrostatic Transmission Cooling Fins CHECKING/SERVICINGCleaning the Terminals Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningSpark Plugs REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Engaged Jackshaft Drive Belt DisengagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedCutting Blade Shear Bolts Fuel FilterFuel Filter Location Fuel Shut-Off Valve and Filter Blade Overload Shear BoltsMower Blades GHS Blower Assembly Removal GHS Blower Assembly and/or Blower WheelRemove Skid Bar for GHS Blower Removal Pressing Blower Wheel Out of Housing Seat Switch AdjustmentsPTO Switch Clutch Engagement/Belt Tension Blade Clutch PTOPTO Clutch Engaged PTO Clutch Disengaged Clutch Idler Pulley Travel Adjustment PTO Belt Tightener Stop Block AdjustmentsBlade Brake Band Adjustment Set Forward Travel Limit Stop Step Brake Actuator Rod AdjustmentNeutral Function Adjustment Forward Speed Control Stop Steering Lever AdjustmentSteering Lever End Play Adjustment Step Neutral Function Adjustment StepStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop GHS Full Signal Horn with Grass-Pak Switch Carburetor AdjustmentTroubleshooting When Horn Fails to Operate Circuit Breakers Checking the Grass-PakSwitchAdjustment When Horn Sounds at the Wrong Time Grass-PakSwitch Vane AdjustmentWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Vibration Level Sound Test

MT specifications

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