Walker MT owner manual Checking Gearbox Oil Level, Dipstick Location, Tractor PTO Gearbox

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Maintenance Instructions

LUBRICATION

2.Check the oil level in the belt drive gearbox ev- ery 100 hours (or sooner if a visible oil leak has developed). With the deck in the normal oper- ating position, remove the level plug in the side of the gearcase. Add SAE E.P. (Extreme Pres- sure) 90W oil to maintain the oil level to the plug. If the oil level is low, check the gearbox for any indication of an oil leak. If an oil leak is not- ed, the gearbox will need to be removed and re- built.

3.Lubricate the dolly wheel pivot every 25 hours with general purpose grease.

4.Lubricate the U-Joint in the drive shaft every 8 hours with SAE general purpose lithium or molybdenum base grease.

Belt Drive

Gearbox

Dolly Wheel

 

 

 

Pivot

 

 

Level Plug

 

 

 

 

 

 

 

 

 

 

U-Joint

 

 

Gearbox, Dolly Wheel, and U-Joint Lubrication

Tractor PTO Gearbox Lubrication

Checking Gearbox Oil Level

Check the gearbox oil level every 25 hours, and if necessary, add oil [SAE E.P. (Extreme Pressure) 90W gear lube] to maintain oil level to the FULL mark on the dipstick.

IMPORTANT: DO NOT overfill the PTO gearbox to avoid oil leakage out of the dipstick standpipe.

If the oil level is low, check the gearbox for any indi- cation of an oil leak. If an oil leak is noted, the gear- box will need to be removed and rebuilt.

Jackshaft

Dipstick

PTO

Gearbox

Dipstick Location, Tractor PTO Gearbox

Changing Gearbox Oil

The tractor PTO gearbox is oil filled and vented. No scheduled oil change is required. However, chang- ing the oil after the first 100 hour break-in period will extend gearbox life and is recommended.

1.Remove the drain plug in the bottom of the gearcase, drain the oil, and reinstall the plug.

2.Refill the gearbox through the dipstick stand- pipe using 7 to 8 fl. oz. (21 to 24 cl) of SAE E.P. (Extreme Pressure) 90W gear lube.

3.Check that the oil level is at the FULL mark on the dipstick. DO NOT overfill.

Gear Axle Lubrication

The gear axle oil lubrication is SAE 80W-90 (API GL-5) gear lube.

Check the axle oil level after every 100 hours of operation by removing the oil level plug. If additional oil is needed, remove the breather vent on top of ax- le and fill until oil is at the level plug.

Change axle oil every 1000 hours or two (2) years.

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Contents Please Read and Save These Instructions Foreword Table of Contents Mower Deck Gearbox Replacement GHS Blower Assembly Engine Air Cleaner SystemGrass Buildup in Mower Housing REPLACING/REPAIRINGFill In By Purchaser General InformationGlossary Identifying Number LocationsServicing of Engine and Drivetrain Components Transmission SpecificationsEngine Electrical SystemBlade Drive TransmissionTransmission Fluid Ground Travel SpeedBlade Size Typical Curb Weight ApproximateTire Pressure Mower DeckSeat Drive BeltsFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOBefore Operating Safety InstructionsDo not mow with bystanders in the area Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Wet Battery Service Assembly InstructionsSetup Instructions Battery ServiceDeck Caster Wheels Installation Battery ChargingBattery Installation Battery Installation Mower Deck AssemblyMower Deck lnstallation on Tractor Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Deck InstallationMower Deck Installation PTO Shaft Connection Installing PTO Quick CouplerCoupler Ring Locked Position Deck Leveling Deck Counterweight Spring InstallationMachine must be shut off during this procedure Deck LevelingTions Refer to Adjustments of Carburetor in MainteRefer to CHECKING/SERVICING the Battery Refer to Gear Axle Lubrication in MaintenanceDeck Secured in TILT-UP Position Adjust Mower Cutting HEIGHT, if RE- Quired Operating Controls Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Engine ChokeBlade Clutch PTO Choke and Throttle LocationEngine Throttle Steering LeversOptional Cold Start Lever Normal Operating Position Front Body Latch ReleaseLockout Lever Location Optional Cold Start Lever Jackshaft Drive Belt ReleaseOperating Controls Top View from Drivers Point of View Instrument Panel Voltmeter Ignition SwitchIgnition Switch HourmeterDisengaged Starting the EngineOptional Cold Start Lever Keep feet on footrests all times when the machine is moving Adjusting Ground Speed and SteeringEngaging the Mower Correct Operator Hand Position On the ControlsBlade Clutch Disengaged Blade Clutch EngagedStopping the Machine Lockout Lever Normal Operating Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Freewheel PositionSide Discharge Shield in Lowest Position Recommendations for MowingMaximum Recommended Side Slope Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components GHS Model OnlyBlower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from underneath Grass Catcher Screen Removal for Cleaning PowerfilFull Signal Horn Cleaning the GHS Exhaust ScreenPinch Point Spring Loaded Door Catcher Door Safety LatchUsing the Dump Bag 7.0 Bushel Catcher Tailgate DumpingDumping Catcher into Dump Bag Power Dump OptionPower Dump Components Tools should be performed by a trained technician Maintenance InstructionsMaintenance procedures requiring special training or Service Item 100 200 Every Daily Hours Yearly 2YearsImportant Tips for Care of the Kohler Engine Engine Oil LubricationDipstick Operating Range Grease Fitting and Oil Point Lubrication Oil Drain/Oil Filter LocationIdent Lubrication Location Type Chassis and Deck Lubrication Points Blade Spindle Lubrication Mower Deck Gearbox LubricationMower Deck Gearboxes DSD52 or DSD62 Mower Deck Lubrication∙ Change axle oil every 1000 hours or two 2 years Checking Gearbox Oil LevelDipstick Location, Tractor PTO Gearbox Gear Axle LubricationTransmission Reservoir Air Bleed Plug Location Checking Hydrostatic Transmission Fluid LevelChanging Hydrostatic Transmission Fluid Engine Air Cleaner System Components CleaningAir Restriction Gauge Location Turbine PrecleanerDonaldson Radialseal Air Cleaner Primary Air Cleaner Components Shown with cover being removedAir Filter Element Replacement Paper Element Kohler Air Cleaner Secondary Foam PrecleanerCooling System Airflow Air Filter Reinstallation Engine Cooling SystemEngine Air Intake Screen Cooling Fin Access Panels Air Intake SystemDeck Secured in UP Position Non-Tilting DecksTilt-Up Decks Inspect the blower frequently for dirt buildup Electrolyte Level BatteryHydrostatic Transmission Cooling Fins CHECKING/SERVICINGCleaning the Terminals Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningSpark Plugs REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Engaged Jackshaft Drive Belt DisengagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedCutting Blade Shear Bolts Fuel FilterFuel Filter Location Fuel Shut-Off Valve and Filter Blade Overload Shear BoltsMower Blades GHS Blower Assembly Removal GHS Blower Assembly and/or Blower WheelRemove Skid Bar for GHS Blower Removal Pressing Blower Wheel Out of Housing Seat Switch AdjustmentsPTO Switch Clutch Engagement/Belt Tension Blade Clutch PTOPTO Clutch Engaged PTO Clutch Disengaged Clutch Idler Pulley Travel Adjustment PTO Belt Tightener Stop Block AdjustmentsBlade Brake Band Adjustment Set Forward Travel Limit Stop Step Brake Actuator Rod AdjustmentNeutral Function Adjustment Forward Speed Control Stop Steering Lever AdjustmentSteering Lever End Play Adjustment Step Neutral Function Adjustment StepStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop GHS Full Signal Horn with Grass-Pak Switch Carburetor AdjustmentTroubleshooting When Horn Fails to Operate Circuit Breakers Checking the Grass-PakSwitchAdjustment When Horn Sounds at the Wrong Time Grass-PakSwitch Vane AdjustmentWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Vibration Level Sound Test

MT specifications

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