Walker MT owner manual Checking the Grass-PakSwitch, Adjustment When Horn Sounds at the Wrong Time

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Maintenance Instructions

ADJUSTMENTS/ ELECTRICAL SYSTEM

WARNING

DO NOT test the Grass-Pak®switch with the engine running. Projectiles CAN be thrown out of the grass delivery spout and CAN cause serious injury to bystanders or property damage.

Grass-Pak®

Vane Switch

Checking the Grass-Pak®Switch

Adjustment (When Horn Sounds at the Wrong Time)

Very little, if any, adjustment to the Grass-Pak®switch is required. However, to fine tune the timing of the full signal, the vertical position of the switch vane is adjustable approximately 3/4 in. (1.9 mm).

1.Loosen the screw mounting the vane on the switch and adjust the position of the vane as fol- lows:

a.Move the vane UP to delay the signal.

b.Move vane DOWN to advance the signal.

2.Retighten the screw.

NOTE: It will not be possible to adjust the switch to give a signal at the precise instant the catcher is full for a wide variety of mowing conditions. For exam- ple, wet heavy grass will fill the catcher differently than dry, fluffy grass, causing the signal to come on a little sooner or later than usual. Primarily, the switch should be adjusted to give the “full” signal with a little advance warning before overfilling and clogging of the grass delivery chute begins (re- gardless of mowing conditions).

Delay

Adjustment

Screw

Advance

Grass-Pak®Switch Vane Adjustment

ELECTRICAL SYSTEM

For troubleshooting, refer to Wiring Diagram.

IMPORTANT: Disconnect both battery cables be- fore unplugging any wiring connectors or making re- pairs on the electrical system.

IMPORTANT: Disconnect the battery cables before unplugging and removing the instrument panel.

Circuit Breakers

A master circuit breaker is mounted on a bracket be- hind the battery. The circuit breaker may have either the manual or automatic reset function -- both types have been used. See Circuit Breaker Location photo.

30 Amp

Circuit Breaker

Circuit Breaker

Mounting Bracket

Circuit Breaker Location

82

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Contents Please Read and Save These Instructions Foreword Table of Contents REPLACING/REPAIRING Engine Air Cleaner SystemGrass Buildup in Mower Housing Mower Deck Gearbox Replacement GHS Blower AssemblyIdentifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionGround Travel Speed TransmissionTransmission Fluid Blade DriveMower Deck Curb Weight ApproximateTire Pressure Blade Size TypicalDrive Belts SeatComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety InstructionsBefore Operating Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDeck Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck lnstallation on TractorCoupler Ring Locked Position Installing PTO Quick CouplerMower Deck Installation PTO Shaft Connection Deck Leveling Deck Counterweight Spring InstallationMachine must be shut off during this procedure Deck LevelingRefer to Adjustments of Carburetor in Mainte TionsDeck Secured in TILT-UP Position Refer to Gear Axle Lubrication in MaintenanceRefer to CHECKING/SERVICING the Battery Adjust Mower Cutting HEIGHT, if RE- Quired Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Operating ControlsSteering Levers Choke and Throttle LocationEngine Throttle Blade Clutch PTOOptional Cold Start Lever Jackshaft Drive Belt Release Front Body Latch ReleaseLockout Lever Location Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Hourmeter Ignition SwitchIgnition Switch VoltmeterOptional Cold Start Lever Starting the EngineDisengaged Adjusting Ground Speed and Steering Keep feet on footrests all times when the machine is movingCorrect Operator Hand Position On the Controls Engaging the MowerStopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating PositionMaximum Recommended Side Slope Recommendations for MowingSide Discharge Shield in Lowest Position Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Model Only GHS Flow and ComponentsRotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from underneath Clogging ChecklistForward Cleaning the GHS Exhaust Screen PowerfilFull Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Catcher Door Safety LatchUsing the Dump Bag 7.0 Bushel Catcher Pinch Point Spring Loaded DoorPower Dump Option Dumping Catcher into Dump BagPower Dump Components Service Item 100 200 Every Daily Hours Yearly 2Years Maintenance InstructionsMaintenance procedures requiring special training or Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Oil Drain/Oil Filter Location Grease Fitting and Oil Point LubricationIdent Lubrication Location Type Chassis and Deck Lubrication Points DSD52 or DSD62 Mower Deck Lubrication Mower Deck Gearbox LubricationMower Deck Gearboxes Blade Spindle LubricationGear Axle Lubrication Checking Gearbox Oil LevelDipstick Location, Tractor PTO Gearbox ∙ Change axle oil every 1000 hours or two 2 yearsChanging Hydrostatic Transmission Fluid Checking Hydrostatic Transmission Fluid LevelTransmission Reservoir Air Bleed Plug Location Cleaning Engine Air Cleaner System ComponentsAir Cleaner Components Shown with cover being removed Turbine PrecleanerDonaldson Radialseal Air Cleaner Primary Air Restriction Gauge LocationAir Filter Element Replacement Kohler Air Cleaner Secondary Foam Precleaner Paper ElementAir Intake System Air Filter Reinstallation Engine Cooling SystemEngine Air Intake Screen Cooling Fin Access Panels Cooling System AirflowTilt-Up Decks Non-Tilting DecksDeck Secured in UP Position Inspect the blower frequently for dirt buildup CHECKING/SERVICING BatteryHydrostatic Transmission Cooling Fins Electrolyte LevelCleaning the Terminals Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerREPLACING/REPAIRING Spark PlugsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive Belt EngagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Fuel FilterFuel Filter Location Cutting Blade Shear BoltsMower Blades Remove Skid Bar for GHS Blower Removal GHS Blower Assembly and/or Blower WheelGHS Blower Assembly Removal Pressing Blower Wheel Out of Housing PTO Switch AdjustmentsSeat Switch PTO Clutch Engaged Blade Clutch PTOClutch Engagement/Belt Tension PTO Clutch Disengaged Blade Brake Band Adjustment PTO Belt Tightener Stop Block AdjustmentsClutch Idler Pulley Travel Adjustment Brake Actuator Rod Adjustment Set Forward Travel Limit Stop StepNeutral Function Adjustment Step Forward Speed Control Stop Steering Lever AdjustmentSteering Lever End Play Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop Troubleshooting When Horn Fails to Operate Carburetor AdjustmentGHS Full Signal Horn with Grass-Pak Switch Grass-PakSwitch Vane Adjustment Checking the Grass-PakSwitchAdjustment When Horn Sounds at the Wrong Time Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Sound Test Vibration Level

MT specifications

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