Walker Comprehensive Guide to Mower Oil Capacity, Oil Change, and Gearbox Oil Level

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Maintenance Instructions

LUBRICATION

LUBRICATION

WARNING

DO NOT attempt to lubricate the machine with the engine running. Disengage the PTO clutch, shut off the machine, and re- move the ignition key.

Proper lubrication is an important maintenance pro- cedure. It reduces wear and makes the machine qui- eter and easier to operate.

Engine Oil

Engine Break-In Oil

No special break-in oil is required. The engine is serviced with 10W-30, Service Class SG oil from the factory. Change the oil after the initial engine break- in period of 5 hours. Thereafter, change oil after every 100 hours of operation.

Checking Engine Crankcase Oil Level

Check the engine crankcase oil level before use and after each 8 hours of continuous operation.

IMPORTANT: The importance of checking and maintaining the proper crankcase oil level cannot be overemphasized. Check the oil level BEFORE EACH USE.

1.Park the mower on a level surface with the en- gine stopped. Also, make sure the engine is cool and oil has had time to drain into the sump [allow at least five (5) minutes after stopping the engine].

IMPORTANT: NEVER check or add oil with the engine running.

2.Before removing the dipstick, clean the area around the dipstick to keep any dirt or debris out of the engine.

3.Remove the dipstick, wipe off with a clean rag, then reinsert the dipstick into the tube and press all the way down.

4.Remove the dipstick again and check the oil lev- el on the dipstick. The oil level should be within the “Operating Range” on the dipstick (between the “L” mark and the “F” mark).

IMPORTANT: DO NOT operate engine without a sufficient oil supply in the crankcase. DO NOT operate with the oil level below the “L” mark or above the “F” mark on the dipstick.

5.If additional oil is needed, refer to Specifications for proper crankcase lubricant. Fill up to, but not above, the “F” mark on the dipstick .

IMPORTANT: DO NOT overfill the crankcase (oil above “F” mark) as this CAN result in engine overheating, loss of power, and possible en- gine damage.

Full Mark

Low Mark

Dipstick Operating Range

Changing Engine Crankcase Oil/Oil Filter

Change the engine crankcase oil after every 100 hours of operation and replace the oil filter every other oil change (every 200 hours of operation).

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Contents Please Read and Save These Instructions Foreword Table of Contents REPLACING/REPAIRING Engine Air Cleaner SystemGrass Buildup in Mower Housing Mower Deck Gearbox Replacement GHS Blower AssemblyIdentifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionGround Travel Speed TransmissionTransmission Fluid Blade DriveMower Deck Curb Weight ApproximateTire Pressure Blade Size TypicalDrive Belts SeatComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety InstructionsBefore Operating Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDeck Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck lnstallation on TractorCoupler Ring Locked Position Installing PTO Quick CouplerMower Deck Installation PTO Shaft Connection Deck Leveling Deck Counterweight Spring InstallationMachine must be shut off during this procedure Deck LevelingRefer to Adjustments of Carburetor in Mainte TionsDeck Secured in TILT-UP Position Refer to Gear Axle Lubrication in MaintenanceRefer to CHECKING/SERVICING the Battery Adjust Mower Cutting HEIGHT, if RE- Quired Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Operating ControlsSteering Levers Choke and Throttle LocationEngine Throttle Blade Clutch PTOOptional Cold Start Lever Jackshaft Drive Belt Release Front Body Latch ReleaseLockout Lever Location Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Hourmeter Ignition SwitchIgnition Switch VoltmeterOptional Cold Start Lever Starting the EngineDisengaged Adjusting Ground Speed and Steering Keep feet on footrests all times when the machine is movingCorrect Operator Hand Position On the Controls Engaging the MowerStopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating PositionMaximum Recommended Side Slope Recommendations for MowingSide Discharge Shield in Lowest Position Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Model Only GHS Flow and ComponentsRotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from underneath Clogging ChecklistForward Cleaning the GHS Exhaust Screen PowerfilFull Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Catcher Door Safety LatchUsing the Dump Bag 7.0 Bushel Catcher Pinch Point Spring Loaded DoorPower Dump Option Dumping Catcher into Dump BagPower Dump Components Service Item 100 200 Every Daily Hours Yearly 2Years Maintenance InstructionsMaintenance procedures requiring special training or Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Oil Drain/Oil Filter Location Grease Fitting and Oil Point LubricationIdent Lubrication Location Type Chassis and Deck Lubrication Points DSD52 or DSD62 Mower Deck Lubrication Mower Deck Gearbox LubricationMower Deck Gearboxes Blade Spindle LubricationGear Axle Lubrication Checking Gearbox Oil LevelDipstick Location, Tractor PTO Gearbox ∙ Change axle oil every 1000 hours or two 2 yearsChanging Hydrostatic Transmission Fluid Checking Hydrostatic Transmission Fluid LevelTransmission Reservoir Air Bleed Plug Location Cleaning Engine Air Cleaner System ComponentsAir Cleaner Components Shown with cover being removed Turbine PrecleanerDonaldson Radialseal Air Cleaner Primary Air Restriction Gauge LocationAir Filter Element Replacement Kohler Air Cleaner Secondary Foam Precleaner Paper ElementAir Intake System Air Filter Reinstallation Engine Cooling SystemEngine Air Intake Screen Cooling Fin Access Panels Cooling System AirflowTilt-Up Decks Non-Tilting DecksDeck Secured in UP Position Inspect the blower frequently for dirt buildup CHECKING/SERVICING BatteryHydrostatic Transmission Cooling Fins Electrolyte LevelCleaning the Terminals Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerREPLACING/REPAIRING Spark PlugsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive Belt EngagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Fuel FilterFuel Filter Location Cutting Blade Shear BoltsMower Blades Remove Skid Bar for GHS Blower Removal GHS Blower Assembly and/or Blower WheelGHS Blower Assembly Removal Pressing Blower Wheel Out of Housing PTO Switch AdjustmentsSeat Switch PTO Clutch Engaged Blade Clutch PTOClutch Engagement/Belt Tension PTO Clutch Disengaged Blade Brake Band Adjustment PTO Belt Tightener Stop Block AdjustmentsClutch Idler Pulley Travel Adjustment Brake Actuator Rod Adjustment Set Forward Travel Limit Stop StepNeutral Function Adjustment Step Forward Speed Control Stop Steering Lever AdjustmentSteering Lever End Play Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop Troubleshooting When Horn Fails to Operate Carburetor AdjustmentGHS Full Signal Horn with Grass-Pak Switch Grass-PakSwitch Vane Adjustment Checking the Grass-PakSwitchAdjustment When Horn Sounds at the Wrong Time Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Sound Test Vibration Level

MT specifications

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