Walker MT owner manual Mower Blades

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Maintenance Instructions

REPLACING/REPAIRING

After reinstalling the blade, check blade timing by moving blades through one (1) complete revolu- tion. Make sure blade tips pass clear of each other. If timing is incorrect, refer to Mower Deck Gearbox Replacement in this section.

Mower Blades

Mower blades are removed and remounted as de- scribed in Sharpen Mower Blades instructions. During the course of sharpening and inspecting mower blades, if there are any of the following con- ditions of wear or damage, blades should be re- placed for reasons of safety and performance of the machine:

An excessive amount of the flat section of the blade has been ground away (removed) when the blade is sharpened. Replace the blade when less than a 3/4 in. (19 mm) flat section remains at the blade tip.

Examine ends of the blade carefully, especially the intersection where the flat section of the blade turns up to form the “wing tip” (refer to Mower Blade Profile for Sharpening illustration in Sharpen Mower Blades instructions). Since sand and abra- sive material can wear metal away in this area, the blade should be replaced when metal thickness has worn to 1/16 in. (1.6 mm) or less.

DANGER

When blades are operated over sandy soil, and if blades are allowed to wear, a “slot” may be worn into the wing tip of blade. Eventually a piece of the blade may break off creating a serious potential for injury or damage.

Check the blades for straightness by marking blade tip position inside the deck housing and then rotating the opposite end of the blade to the same position and comparing. If the difference in blade tip track is more than 1/8 in. (3 mm), the blade is bent and should be replaced.

Inspect the blade surface, especially in formed areas, for cracks. Replace the blade if any cracks are found.

WARNING

DO NOT try to straighten a blade that is bent. NEVER weld a broken or cracked blade. ALWAYS replace with a new blade to assure safety.

Reinstall the blades following procedure from Sharp- en Mower Blades instructions. If blades are re- placed, always use Walker original equipment blades to ensure safety and optimum performance. The quality and performance of replacement blades

offered by other manufacturers cannot be guar- anteed, they could be dangerous.

CAUTION

ALWAYS use genuine factory replace- ment parts. Substitute parts CAN result in product malfunction and possible injury to the operator.

Mower Deck Gearbox Replacement

NOTE: Deck gearbox(es) may be changed with the deck mounted on the tractor. However, the deck may be removed from the tractor making the overall job of removing the gearbox assembly easier. Refer to Deck Installation in Assembly Instructions and re- verse the procedure to remove the deck.

To replace the mower deck gearbox(es), use the fol- lowing procedure:

1.Remove mower blades. Refer to procedure in Sharpen Mower Blade instructions.

2.Remove gearbox cover (two machine screws) and PTO shaft guard (two 1/4-20 bolts).

3.Remove two (2) 3/8-16 mounting bolts from each blade drive gearbox and lift the entire gearbox assembly from the deck (including PTO drive shaft).

4.Remove the screws securing the cover plates on the gearboxes and remove the covers. Re- move all covers to be sure oil is completely drained from all gearboxes.

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Contents Please Read and Save These Instructions Foreword Table of Contents REPLACING/REPAIRING Engine Air Cleaner SystemGrass Buildup in Mower Housing Mower Deck Gearbox Replacement GHS Blower AssemblyIdentifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionGround Travel Speed TransmissionTransmission Fluid Blade DriveMower Deck Curb Weight ApproximateTire Pressure Blade Size TypicalDrive Belts SeatComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety InstructionsBefore Operating Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDeck Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck lnstallation on TractorCoupler Ring Locked Position Installing PTO Quick CouplerMower Deck Installation PTO Shaft Connection Deck Leveling Deck Counterweight Spring InstallationMachine must be shut off during this procedure Deck LevelingRefer to Adjustments of Carburetor in Mainte TionsDeck Secured in TILT-UP Position Refer to Gear Axle Lubrication in MaintenanceRefer to CHECKING/SERVICING the Battery Adjust Mower Cutting HEIGHT, if RE- Quired Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Operating ControlsSteering Levers Choke and Throttle LocationEngine Throttle Blade Clutch PTOOptional Cold Start Lever Jackshaft Drive Belt Release Front Body Latch ReleaseLockout Lever Location Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Hourmeter Ignition SwitchIgnition Switch VoltmeterOptional Cold Start Lever Starting the EngineDisengaged Adjusting Ground Speed and Steering Keep feet on footrests all times when the machine is movingCorrect Operator Hand Position On the Controls Engaging the MowerStopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating PositionMaximum Recommended Side Slope Recommendations for MowingSide Discharge Shield in Lowest Position Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Model Only GHS Flow and ComponentsRotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from underneath Clogging ChecklistForward Cleaning the GHS Exhaust Screen PowerfilFull Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Catcher Door Safety LatchUsing the Dump Bag 7.0 Bushel Catcher Pinch Point Spring Loaded DoorPower Dump Option Dumping Catcher into Dump BagPower Dump Components Service Item 100 200 Every Daily Hours Yearly 2Years Maintenance InstructionsMaintenance procedures requiring special training or Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Oil Drain/Oil Filter Location Grease Fitting and Oil Point LubricationIdent Lubrication Location Type Chassis and Deck Lubrication Points DSD52 or DSD62 Mower Deck Lubrication Mower Deck Gearbox LubricationMower Deck Gearboxes Blade Spindle LubricationGear Axle Lubrication Checking Gearbox Oil LevelDipstick Location, Tractor PTO Gearbox ∙ Change axle oil every 1000 hours or two 2 yearsChanging Hydrostatic Transmission Fluid Checking Hydrostatic Transmission Fluid LevelTransmission Reservoir Air Bleed Plug Location Cleaning Engine Air Cleaner System ComponentsAir Cleaner Components Shown with cover being removed Turbine PrecleanerDonaldson Radialseal Air Cleaner Primary Air Restriction Gauge LocationAir Filter Element Replacement Kohler Air Cleaner Secondary Foam Precleaner Paper ElementAir Intake System Air Filter Reinstallation Engine Cooling SystemEngine Air Intake Screen Cooling Fin Access Panels Cooling System AirflowTilt-Up Decks Non-Tilting DecksDeck Secured in UP Position Inspect the blower frequently for dirt buildup CHECKING/SERVICING BatteryHydrostatic Transmission Cooling Fins Electrolyte LevelCleaning the Terminals Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerREPLACING/REPAIRING Spark PlugsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive Belt EngagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Fuel FilterFuel Filter Location Cutting Blade Shear BoltsMower Blades Remove Skid Bar for GHS Blower Removal GHS Blower Assembly and/or Blower WheelGHS Blower Assembly Removal Pressing Blower Wheel Out of Housing PTO Switch AdjustmentsSeat Switch PTO Clutch Engaged Blade Clutch PTOClutch Engagement/Belt Tension PTO Clutch Disengaged Blade Brake Band Adjustment PTO Belt Tightener Stop Block AdjustmentsClutch Idler Pulley Travel Adjustment Brake Actuator Rod Adjustment Set Forward Travel Limit Stop StepNeutral Function Adjustment Step Forward Speed Control Stop Steering Lever AdjustmentSteering Lever End Play Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop Troubleshooting When Horn Fails to Operate Carburetor AdjustmentGHS Full Signal Horn with Grass-Pak Switch Grass-PakSwitch Vane Adjustment Checking the Grass-PakSwitchAdjustment When Horn Sounds at the Wrong Time Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Sound Test Vibration Level

MT specifications

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