Walker MT owner manual Powerfil, Full Signal Horn, Cleaning the GHS Exhaust Screen

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Operating Instructions

Check that the openings in the removable air exhaust screen in the grass catcher are not plugged. If the screen is clogged, refer to Cleaning the GHS Exhaust Screen in this section.

Remember, anything that restricts airflow or material flow along the entire path from the mower deck to the grass catcher can cause clogging.

Using the Tilt-Up Deck

Refer to CLEANING of Grass Buildup in Mower Housing for Tilt-Up Decks in Maintenance

Instructions.

Using the GHS Catcher

Powerfil ®

The GHS catcher has an oscillating grass delivery spout (POWERFIL® ) which is designed to spread grass clippings throughout the interior of the grass catcher (even when mowing wet, heavy grass). The oscillating action may be checked by turning the ignition switch to the ON position and moving the blade clutch to the ENGAGED position. The spout should oscillate approximately 25 cycles per minute.

NOTE: If the grass spout fails to oscillate, the clutch switch should be checked for function (the switch closure is adjustable).

“Full” Signal Horn

The GHS catcher has a “full” signal horn to alert the operator to dump the catcher when it is full (to prevent overfilling and clogging). The “full” signal horn is activated by a vane switch (Grass-Pak®switch) mounted on the grass delivery spout. Oscil- lating action of the spout triggers the vane switch as grass begins to fill in around the spout when the catcher is almost full.

The “full” signal function may be checked by turning the ignition switch ON, engaging the blade clutch (engine not running), opening the catcher back door, and triggering the Grass-Pak®vane by hand as it oscillates. The horn should sound as the switch is moved in both directions.

WARNING

DO NOT test the Grass-Pak®switch with the engine running. Projectiles may be thrown out of the grass delivery spout, and COULD cause serious injury.

The “full” signal horn is designed to operate (sound) when the grass catcher is almost full. The timing of the signal is adjustable by changing the position of the vane on the Grass-Pak®switch. If the signal is coming on too soon (catcher not completely full) or too late (grass clogging in catcher spout and deliv- ery chute), refer to ADJUSTMENTS of GHS “Full” Signal Horn in Maintenance Instructions.

NOTE: The horn signal should be adjusted to sound BEFORE the catcher is completely full to give the operator time to react and stop mowing. An indication the horn signal is coming on too late (de- layed too much) is if grass clippings are falling out of the grass catcher delivery chute when the catcher is dumped.

Cleaning the GHS Exhaust Screen

To remove the grass catcher screen for cleaning, open the catcher door, push forward and pull down on the grass catcher screen knobs (on either side of the screen), and slide the screen out. Use a high pressure washer or water spray and brush to clean the screen.

Keeping the catcher exhaust screen clean and open is essential to good performance of the catching system. In some mowing conditions, e.g., wet and dirty, it will be necessary to clean the screen fre- quently to avoid clogging the mower deck, blower, and chutes due to airflow restriction.

Grass Catcher

Screen

Removal

Knobs

Grass Catcher Screen Removal for Cleaning

40

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Contents Please Read and Save These Instructions Foreword Table of Contents Engine Air Cleaner System Grass Buildup in Mower HousingREPLACING/REPAIRING Mower Deck Gearbox Replacement GHS Blower AssemblyGeneral Information GlossaryIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Specifications EngineElectrical System TransmissionTransmission Transmission FluidGround Travel Speed Blade DriveCurb Weight Approximate Tire PressureMower Deck Blade Size TypicalDrive Belts SeatComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety InstructionsBefore Operating Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Assembly Instructions Setup InstructionsBattery Service Wet Battery ServiceBattery Charging Battery InstallationBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDeck Caster Wheel Installation Discharge Shield Installation On Side Discharge DeckDeck Installation Mower Deck lnstallation on TractorCoupler Ring Locked Position Installing PTO Quick CouplerMower Deck Installation PTO Shaft Connection Deck Counterweight Spring Installation Machine must be shut off during this procedureDeck Leveling Deck LevelingRefer to Adjustments of Carburetor in Mainte TionsDeck Secured in TILT-UP Position Refer to Gear Axle Lubrication in MaintenanceRefer to CHECKING/SERVICING the Battery Adjust Mower Cutting HEIGHT, if RE- Quired Operating Instructions Control IDENTIFICATION, LOCATION, and FunctionEngine Choke Operating ControlsChoke and Throttle Location Engine ThrottleSteering Levers Blade Clutch PTOFront Body Latch Release Lockout Lever LocationOptional Cold Start Lever Jackshaft Drive Belt Release Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Ignition Switch Ignition SwitchHourmeter VoltmeterOptional Cold Start Lever Starting the EngineDisengaged Adjusting Ground Speed and Steering Keep feet on footrests all times when the machine is movingCorrect Operator Hand Position On the Controls Engaging the MowerStopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Cutting Height Adjustment Transmission LockoutLockout Lever Freewheel Position Lockout Lever Normal Operating PositionMaximum Recommended Side Slope Recommendations for MowingSide Discharge Shield in Lowest Position Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Model Only GHS Flow and ComponentsRotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from underneath Clogging ChecklistForward Powerfil Full Signal HornCleaning the GHS Exhaust Screen Grass Catcher Screen Removal for CleaningCatcher Door Safety Latch Using the Dump Bag 7.0 Bushel CatcherTailgate Dumping Pinch Point Spring Loaded DoorPower Dump Option Dumping Catcher into Dump BagPower Dump Components Maintenance Instructions Maintenance procedures requiring special training orService Item 100 200 Every Daily Hours Yearly 2Years Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Oil Drain/Oil Filter Location Grease Fitting and Oil Point LubricationIdent Lubrication Location Type Chassis and Deck Lubrication Points Mower Deck Gearbox Lubrication Mower Deck GearboxesDSD52 or DSD62 Mower Deck Lubrication Blade Spindle LubricationChecking Gearbox Oil Level Dipstick Location, Tractor PTO GearboxGear Axle Lubrication ∙ Change axle oil every 1000 hours or two 2 yearsChanging Hydrostatic Transmission Fluid Checking Hydrostatic Transmission Fluid LevelTransmission Reservoir Air Bleed Plug Location Cleaning Engine Air Cleaner System ComponentsTurbine Precleaner Donaldson Radialseal Air Cleaner PrimaryAir Cleaner Components Shown with cover being removed Air Restriction Gauge LocationAir Filter Element Replacement Kohler Air Cleaner Secondary Foam Precleaner Paper ElementAir Filter Reinstallation Engine Cooling System Engine Air Intake Screen Cooling Fin Access PanelsAir Intake System Cooling System AirflowTilt-Up Decks Non-Tilting DecksDeck Secured in UP Position Inspect the blower frequently for dirt buildup Battery Hydrostatic Transmission Cooling FinsCHECKING/SERVICING Electrolyte LevelCleaning the Terminals Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerREPLACING/REPAIRING Spark PlugsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive Belt EngagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Filter Fuel Filter LocationFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Cutting Blade Shear BoltsMower Blades Remove Skid Bar for GHS Blower Removal GHS Blower Assembly and/or Blower WheelGHS Blower Assembly Removal Pressing Blower Wheel Out of Housing PTO Switch AdjustmentsSeat Switch PTO Clutch Engaged Blade Clutch PTOClutch Engagement/Belt Tension PTO Clutch Disengaged Blade Brake Band Adjustment PTO Belt Tightener Stop Block AdjustmentsClutch Idler Pulley Travel Adjustment Brake Actuator Rod Adjustment Set Forward Travel Limit Stop StepForward Speed Control Stop Steering Lever Adjustment Steering Lever End Play Adjustment StepNeutral Function Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop Troubleshooting When Horn Fails to Operate Carburetor AdjustmentGHS Full Signal Horn with Grass-Pak Switch Checking the Grass-PakSwitch Adjustment When Horn Sounds at the Wrong TimeGrass-PakSwitch Vane Adjustment Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Sound Test Vibration Level

MT specifications

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