Walker MT owner manual Important Tips for Care of the Kohler Engine

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Maintenance Instructions

KOHLER TIPS

IMPORTANT TIPS FOR CARE OF THE KOHLER ENGINE

Fuel System

Fuel must be clean - free from water, dirt, and or- ganic material.

Change fuel filter on a regular basis and when contamination is suspected or found in the fuel.

Starting/Stopping

For starting in cold weather [below 40° F (4° C)], use the optional cold start lever to release the hydro- static transmissions from the starter cranking load.

Start engine with the throttle advanced off idle (1/4 to 1/2 throttle). This will aid starting, especially in cold weather.

Keep the battery fully charged.

Match crankcase oil viscosity to the ambient tem- perature, allowing the engine to crank faster and start easier.

Use fast idle for stopping engine to avoid run-on or backfiring.

Cooling System

Keep engine air intake screen and cylinder head fins free of grass clippings, chaff, and dirt. Inspect intake screen and cooling fins for cleanliness and no damage.

Periodically remove two access panels in the en- gine shroud to inspect and clean cylinder head cool- ing fins.

Check performance of the cooling system by starting the engine, holding a hand adjacent to the cylinder head, and feeling the cooling airflow.

DANGER

Make sure to keep hands clear of exhaust pipe, muffler, and moving parts when checking airflow.

Operate the engine at full speed when mowing. This allows the engine to produce full horsepower and move more cooling air through the engine cool- ing fins.

Air Cleaner System

Use only Kohler and Donaldson air cleaner ele- ments. Aftermarket elements may not seal in the air cleaner housing, allowing dirt to enter the engine. Al- so, aftermarket filters often skimp on the filtration media and require more frequent cleaning and re- placement (see following instructions).

Use the air flow restriction gauge to indicate the need to service the primary air filter.

Do frequently check the Turbine Precleaner for free movement of the internal fan.

DO NOT overservice or frequently “disturb” ei- ther the primary or the secondary air filter. A dirty air filter actually cleans better than a new one. Changing and cleaning the air filter too often can ac- tually reduce filter efficiency and increase the oppor- tunity for traces of dust to enter the engine. For the primary filter, wait until the element really needs ser- vicing as indicated by the air flow restriction gauge. The secondary air filter should be serviced yearly or if there are indications that the primary filter has failed.

When the primary air filter element is removed or replaced, make sure all dust is cleaned out of the air cleaner housing and hose. Use a damp cloth and wipe the interior of the canister and hose clean (a little dirt left here will be sucked into the engine and reduce engine life). When the filter is rein- stalled, make sure the element is held tight and straight in the canister for proper seating and sealing.

Periodically check the air intake hose for cuts, nicks, etc., and the hose clamps for tightness.

Oil

Use only multi-viscosity oils as specified with the viscosity matching ambient temperatures for the en- gine operating conditions. This will aid starting in cold weather and assure proper lubrication in hot weather.

Use only Kohler oil filters. Aftermarket filters may not seal properly and/or have the incorrect pressure relief valve for proper lubrication.

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Contents Please Read and Save These Instructions Foreword Table of Contents Grass Buildup in Mower Housing Engine Air Cleaner SystemREPLACING/REPAIRING Mower Deck Gearbox Replacement GHS Blower AssemblyGlossary General InformationIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Engine SpecificationsElectrical System TransmissionTransmission Fluid TransmissionGround Travel Speed Blade DriveTire Pressure Curb Weight ApproximateMower Deck Blade Size TypicalSeat Drive BeltsFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOBefore Operating Safety InstructionsDo not mow with bystanders in the area Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsBattery Service Wet Battery ServiceBattery Installation Battery ChargingBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationDeck Installation Mower Deck lnstallation on TractorMower Deck Installation PTO Shaft Connection Installing PTO Quick CouplerCoupler Ring Locked Position Machine must be shut off during this procedure Deck Counterweight Spring InstallationDeck Leveling Deck LevelingTions Refer to Adjustments of Carburetor in MainteRefer to CHECKING/SERVICING the Battery Refer to Gear Axle Lubrication in MaintenanceDeck Secured in TILT-UP Position Adjust Mower Cutting HEIGHT, if RE- Quired Control IDENTIFICATION, LOCATION, and Function Operating InstructionsEngine Choke Operating ControlsEngine Throttle Choke and Throttle LocationSteering Levers Blade Clutch PTOLockout Lever Location Front Body Latch ReleaseOptional Cold Start Lever Jackshaft Drive Belt Release Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Ignition Switch Ignition SwitchHourmeter VoltmeterDisengaged Starting the EngineOptional Cold Start Lever Keep feet on footrests all times when the machine is moving Adjusting Ground Speed and SteeringEngaging the Mower Correct Operator Hand Position On the ControlsBlade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Lockout Lever Normal Operating PositionSide Discharge Shield in Lowest Position Recommendations for MowingMaximum Recommended Side Slope Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components GHS Model OnlyBlower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from underneath Full Signal Horn PowerfilCleaning the GHS Exhaust Screen Grass Catcher Screen Removal for CleaningUsing the Dump Bag 7.0 Bushel Catcher Catcher Door Safety LatchTailgate Dumping Pinch Point Spring Loaded DoorDumping Catcher into Dump Bag Power Dump OptionPower Dump Components Maintenance procedures requiring special training or Maintenance InstructionsService Item 100 200 Every Daily Hours Yearly 2Years Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Engine Oil LubricationDipstick Operating Range Grease Fitting and Oil Point Lubrication Oil Drain/Oil Filter LocationIdent Lubrication Location Type Chassis and Deck Lubrication Points Mower Deck Gearboxes Mower Deck Gearbox LubricationDSD52 or DSD62 Mower Deck Lubrication Blade Spindle LubricationDipstick Location, Tractor PTO Gearbox Checking Gearbox Oil LevelGear Axle Lubrication ∙ Change axle oil every 1000 hours or two 2 yearsTransmission Reservoir Air Bleed Plug Location Checking Hydrostatic Transmission Fluid LevelChanging Hydrostatic Transmission Fluid Engine Air Cleaner System Components CleaningDonaldson Radialseal Air Cleaner Primary Turbine PrecleanerAir Cleaner Components Shown with cover being removed Air Restriction Gauge LocationAir Filter Element Replacement Paper Element Kohler Air Cleaner Secondary Foam PrecleanerEngine Air Intake Screen Cooling Fin Access Panels Air Filter Reinstallation Engine Cooling SystemAir Intake System Cooling System AirflowDeck Secured in UP Position Non-Tilting DecksTilt-Up Decks Inspect the blower frequently for dirt buildup Hydrostatic Transmission Cooling Fins BatteryCHECKING/SERVICING Electrolyte LevelCleaning the Terminals Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningSpark Plugs REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Engaged Jackshaft Drive Belt DisengagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedFuel Filter Location Fuel FilterFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Cutting Blade Shear BoltsMower Blades GHS Blower Assembly Removal GHS Blower Assembly and/or Blower WheelRemove Skid Bar for GHS Blower Removal Pressing Blower Wheel Out of Housing Seat Switch AdjustmentsPTO Switch Clutch Engagement/Belt Tension Blade Clutch PTOPTO Clutch Engaged PTO Clutch Disengaged Clutch Idler Pulley Travel Adjustment PTO Belt Tightener Stop Block AdjustmentsBlade Brake Band Adjustment Set Forward Travel Limit Stop Step Brake Actuator Rod AdjustmentSteering Lever End Play Adjustment Step Forward Speed Control Stop Steering Lever AdjustmentNeutral Function Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop GHS Full Signal Horn with Grass-Pak Switch Carburetor AdjustmentTroubleshooting When Horn Fails to Operate Adjustment When Horn Sounds at the Wrong Time Checking the Grass-PakSwitchGrass-PakSwitch Vane Adjustment Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Vibration Level Sound Test

MT specifications

Walker, Montana, is a quaint and picturesque town nestled in the heart of the Treasure State. With a population of just under 2,000 residents, it possesses a unique charm that combines the beauty of nature with a tight-knit community atmosphere. The surrounding landscape boasts rolling hills and expansive fields, providing a stunning backdrop for outdoor enthusiasts seeking adventure or tranquility.

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Walker, Montana, stands out as a model small town that seamlessly blends nature, innovation, and community engagement. With its focus on sustainability, modern technologies, and rich cultural heritage, Walker offers a unique lifestyle that appeals to residents and visitors alike. Whether one seeks adventure in the great outdoors or the comforts of a close-knit community, Walker truly embodies the essence of Montana living.