Walker Complete Guide to Blower Assembly and Mower Blower Fan Replacement

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Maintenance Instructions

REPLACING/REPAIRING

4.Remove the blower assembly from the chassis as follows:

a.Remove the blower skid bar by removing front and rear mounting bolts from the skid bar (underneath the blower) and removing the bolt connecting the blower housing to the skid bar.

b.Remove the blower belt tightener idler arm assembly by removing the pivot bolt.

c.Remove two (2) bolts mounting the blower housing to the frame.

d.Lower the blower assembly straight down out of the chassis frame and remove.

Blower Wheel Removal

When required, replace the blower wheel using the following procedure:

1.Loosen blower pulley set screws and remove the pulley using a wheel puller.

2.Remove the locking collar from the back bear- ing (closest to the pulley) by loosening the set screw and rotating the collar counterclockwise (use punch to drive).

3.Press blower wheel out of the housing using a wheel puller hooked to lugs on the bearing hous-

ing. The bearings have been secured in the housing with a retaining compound - Loctite® RC/680, and considerable force will be re- quired to break this bond. After the bearings have “broken loose” from the housing, only light pressure should be required to remove the wheel assembly out of the housing.

NOTE: It may or may not be possible to remove the front bearing from the blower wheel without damaging it. If the bearing is damaged, it will need to be replaced along with the wheel.

Wheel Puller

Hooked to Lugs

on Bearing Housing

Pressing Blower Wheel Out of Housing

Blower Wheel Installation

1.To install the blower wheel, reverse the remov- al procedures. The front bearing is mounted on the blower wheel shaft, secured by a locking collar. Drive the locking collar clockwise with a punch, and tighten the set screw.

2.Press blower wheel and front bearing into the blower housing. Use Loctite®RC/680 retaining compound on the outer bearing race and inside the bearing housing.

3.Press the rear bearing into place, using Loctite® on both the outer bearing race and the housing.

4.Install the locking collar on the rear bearing and install the blower pulley to complete the blower

assembly. Torque the blower pulley set screws to 250 in-lb (28.3 Nm).

GHS Blower Assembly Installation

Reinstall the blower assembly into the mower using the reverse procedures of GHS Blower Assembly Removal.

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Contents Please Read and Save These Instructions Foreword Table of Contents Engine Air Cleaner System Grass Buildup in Mower HousingREPLACING/REPAIRING Mower Deck Gearbox Replacement GHS Blower AssemblyGeneral Information GlossaryIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Specifications EngineElectrical System TransmissionTransmission Transmission FluidGround Travel Speed Blade DriveCurb Weight Approximate Tire PressureMower Deck Blade Size TypicalDrive Belts SeatComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentBefore Operating Safety InstructionsDo not mow with bystanders in the area Operating Maintenance Safety Instructions SAFETY, CONTROL, and Instruction Decals SAFETY, CONTROL, and Instruction Decals Assembly Instructions Setup InstructionsBattery Service Wet Battery ServiceBattery Charging Battery InstallationBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDeck Caster Wheel Installation Discharge Shield Installation On Side Discharge DeckDeck Installation Mower Deck lnstallation on TractorMower Deck Installation PTO Shaft Connection Installing PTO Quick CouplerCoupler Ring Locked Position Deck Counterweight Spring Installation Machine must be shut off during this procedureDeck Leveling Deck LevelingRefer to Adjustments of Carburetor in Mainte TionsRefer to CHECKING/SERVICING the Battery Refer to Gear Axle Lubrication in MaintenanceDeck Secured in TILT-UP Position Adjust Mower Cutting HEIGHT, if RE- Quired Operating Instructions Control IDENTIFICATION, LOCATION, and FunctionEngine Choke Operating ControlsChoke and Throttle Location Engine ThrottleSteering Levers Blade Clutch PTOFront Body Latch Release Lockout Lever LocationOptional Cold Start Lever Jackshaft Drive Belt Release Optional Cold Start Lever Normal Operating PositionOperating Controls Top View from Drivers Point of View Instrument Panel Ignition Switch Ignition SwitchHourmeter VoltmeterDisengaged Starting the EngineOptional Cold Start Lever Adjusting Ground Speed and Steering Keep feet on footrests all times when the machine is movingCorrect Operator Hand Position On the Controls Engaging the MowerBlade Clutch Disengaged Blade Clutch EngagedStopping the Machine Cutting Height Adjustment Transmission LockoutLockout Lever Freewheel Position Lockout Lever Normal Operating PositionSide Discharge Shield in Lowest Position Recommendations for MowingMaximum Recommended Side Slope Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Model Only GHS Flow and ComponentsBlower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from underneath Powerfil Full Signal HornCleaning the GHS Exhaust Screen Grass Catcher Screen Removal for CleaningCatcher Door Safety Latch Using the Dump Bag 7.0 Bushel CatcherTailgate Dumping Pinch Point Spring Loaded DoorPower Dump Option Dumping Catcher into Dump BagPower Dump Components Maintenance Instructions Maintenance procedures requiring special training orService Item 100 200 Every Daily Hours Yearly 2Years Tools should be performed by a trained technicianImportant Tips for Care of the Kohler Engine Engine Oil LubricationDipstick Operating Range Oil Drain/Oil Filter Location Grease Fitting and Oil Point LubricationIdent Lubrication Location Type Chassis and Deck Lubrication Points Mower Deck Gearbox Lubrication Mower Deck GearboxesDSD52 or DSD62 Mower Deck Lubrication Blade Spindle LubricationChecking Gearbox Oil Level Dipstick Location, Tractor PTO GearboxGear Axle Lubrication ∙ Change axle oil every 1000 hours or two 2 yearsTransmission Reservoir Air Bleed Plug Location Checking Hydrostatic Transmission Fluid LevelChanging Hydrostatic Transmission Fluid Cleaning Engine Air Cleaner System ComponentsTurbine Precleaner Donaldson Radialseal Air Cleaner PrimaryAir Cleaner Components Shown with cover being removed Air Restriction Gauge LocationAir Filter Element Replacement Kohler Air Cleaner Secondary Foam Precleaner Paper ElementAir Filter Reinstallation Engine Cooling System Engine Air Intake Screen Cooling Fin Access PanelsAir Intake System Cooling System AirflowDeck Secured in UP Position Non-Tilting DecksTilt-Up Decks Inspect the blower frequently for dirt buildup Battery Hydrostatic Transmission Cooling FinsCHECKING/SERVICING Electrolyte LevelCleaning the Terminals Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerREPLACING/REPAIRING Spark PlugsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive Belt EngagedGHS Blower Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Filter Fuel Filter LocationFuel Shut-Off Valve and Filter Blade Overload Shear Bolts Cutting Blade Shear BoltsMower Blades GHS Blower Assembly Removal GHS Blower Assembly and/or Blower WheelRemove Skid Bar for GHS Blower Removal Pressing Blower Wheel Out of Housing Seat Switch AdjustmentsPTO Switch Clutch Engagement/Belt Tension Blade Clutch PTOPTO Clutch Engaged PTO Clutch Disengaged Clutch Idler Pulley Travel Adjustment PTO Belt Tightener Stop Block AdjustmentsBlade Brake Band Adjustment Brake Actuator Rod Adjustment Set Forward Travel Limit Stop StepForward Speed Control Stop Steering Lever Adjustment Steering Lever End Play Adjustment StepNeutral Function Adjustment Step Neutral Function AdjustmentStraight Ground Travel Adjustment Step Tilt-Up Deck Adjustable Stop GHS Full Signal Horn with Grass-Pak Switch Carburetor AdjustmentTroubleshooting When Horn Fails to Operate Checking the Grass-PakSwitch Adjustment When Horn Sounds at the Wrong TimeGrass-PakSwitch Vane Adjustment Circuit BreakersWiring Diagram Model MT Operator’s Notes Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Sound Test Vibration Level

MT specifications

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