Multiquip M4870300104B, C1870300404 operation manual Maintenance Safety, Battery Safety

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DCA-220SSJ/SSJU — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #1 (02/28/14)

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Contents Model DCA220SSJ/SSJU DCA-220SSJ/SSJU Proposition 65WARNING DCA-220SSJ/SSJU Note DCA-220SSJ/SSJU -TABLE of Contents DCA-220SSJ/SSJU Parts Ordering Procedures Ordering parts has never been easierDCA-220SSJ/SSJU Specifications DCA-220SSJ/SSJU Dimensions TOP, Side and Front DimensionsDCA-220SSJ/SSJU Safety Message Alert Symbols Hazard Symbols DCA-220SSJ/SSJU Safety Message Alert Symbols General Safety DCA-220SSJ/SSJU Rules for Safe OperationDrugs or alcohol BurnsElectrical Safety DCA-220SSJ/SSJU Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ/SSJU Generator Decals Generator DecalsDCA-220SSJ/SSJU Generator Decals Generator Decals Cont inuedDCA-220SSJ/SSJU Installation Typical Generator Grounding ApplicationDCA-220SSJ/SSJU Installation Outdoor InstallationIndoor Installation MountingDCA-220SSJ/SSJU General Information DCA-220SSJ/SSJU Major Components Major ComponentsDCA-220SSJ/SSJU Diagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters DCA-220SSJ/SSJU Diagnostic Display First Time Start UpNext item down Main Menu NavigationDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ/SSJU Diagnostic Display DCA-220SSJ/SSJU Diagnostic Display Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuEngine OIL Temperature HighlightedWhen the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter DCA-220SSJ/SSJU Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ/SSJU Generator Control Panel DCA-220SSJ/SSJU Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ/SSJU Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ/SSJU Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ/SSJU Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSJ/SSJU Load Application DCA-220SSJ/SSJU Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ/SSJU Generator OUTPUTS/ Gauge ReadingMaximum Amps DCA-220SSJ/SSJU Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSJ/SSJU Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSJ/SSJU Setup Circuit BreakersLubrication Oil Fuel CheckDCA-220SSJ/SSJU Setup Refueling ProcedureONLY! use #2 diesel fuel when refueling Cleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ/SSJU Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode No LoadTachometer Gauge Place the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance Engine DCA-220SSJ/SSJU Maintenance HEATER/CHARGER DCA-220SSJ/SSJU Maintenance Trailer Trailer MaintenanceBrake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSJ/SSJU Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand Never use an pneumatic air gun to tighten wheel lug nutsDCA-220SSJ/SSJU -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-220SSJ/SSJU Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ/SSJU Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ/SSJU -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ/SSJU -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 DCA220SSJ/SSJU Explanation of Code in Remarks Column QTY. ColumnDCA220SSJ/SSJU Suggested Spare Parts DescriptionDCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU Generator Assy DCA220SSJ/SSJU- Generator ASSY. DCA220SSJ/SSJU Generator ASSY. DCA220SSJ/SSJU Control Panel Assy DCA220SSJ/SSJU- Control Panel Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX Assy DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU Control BOX ASSY. DCA220SSJ/SSJU- Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy DCA220SSJ/SSJU Engine and Radiator Assy M4310301203 32A M4493601204M4310300903 M4310301003DCA220SSJ/SSJU Engine and Radiator Assy 0602021070 02692006600802081003 M9300000203DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal Assy DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Outputterminal ASSY. DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Battery Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Muffler Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Fueltank Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure Assy DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. DCA220SSJ/SSJU Enclosure ASSY. M9113000102 62A 0030006000M4453600004 M4453600104DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Rubber Seals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals Assy DCA220SSJ/SSJU Nameplate and Decals ASSY. DCA220SSJ/SSJU Nameplate and Decals ASSY. Terms and Conditions of Sale Parts Freight PolicyDCA-220SSJ/SSJU Operation and Parts Manual REV. #1 02/28/14 HERE’S HOW to GET Help